Prepare
1. Drain brake fluid from front brake system. See Bleed brakes.
Remove
Notice: DOT 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage.
1. See Figure 3-29. Disconnect brake line from caliper.
- a. Remove banjo bolt (2).
- b. Discard washers (4).
- c. Set brake line (3) aside.
2. Remove front brake caliper.
- a. Remove caliper mounting screws (5) and washers (6).
- b. Remove front brake caliper (1).
![](https://motoinstruction.ru/img/harley/22/127712.jpg)
Figure 3-29. Front Brake Caliper: 1. Brake caliper; 2. Banjo bolt; 3. Brake line; 4. Washer (2); 5. Caliper mounting screw (2); 6. Washer (2); 7. Caliper bracket
Install
FASTENER | TORQUE VALUE | |
Front brake caliper mounting screw | 20.0-24.0 Nm | 15-17 ft·lbs |
Front brake caliper banjo bolt | 17.0-20.0 Nm | 13-14 ft·lbs |
1. See Figure 3-29. Install front brake caliper.
- a. Align front brake caliper (1) to caliper bracket (7) as shown.
- b. Install washers (6) and mounting screws (5). Tighten to 20.0-24.0 Nm (15-17 ft·lbs).
Notice: Avoid leakage. Be sure gaskets, banjo bolt(s), brake line and master cylinder bore are clean and undamaged before assembly.
2. Install front brake line.
- a. Install banjo bolt (2), new washers (4) and brake line (3) to brake caliper. Tighten to 17.0-20.0 Nm (13-14 ft·lbs).
Clean and inspect
Warning: Use denatured alcohol to clean brake system components. Do not use mineral-based solvents (such as gasoline or paint thinner), which will deteriorate rubber parts even after assembly. Deterioration of these components can cause brake failure, which could result in death or serious injury.
1. Remove front brake pads. See Inspect brakes.
2. Clean all parts thoroughly.
3. Inspect and lubricate caliper pins.
- a. Inspect rubber boots for damage. Replace as necessary.
- b. Inspect pins and bushings for wear or corrosion. Replace as necessary.
- c. Lubricate pins and bushings with DOW CORNING MOLY 44 BRAKE PIN GREASE.
Complete
1. Fill and bleed front brake system. See Bleed brakes.