Handlebar Removal
Remove:
- Clutch Lever Assembly [A]
- Left Switch Housing [B]
- Left Handlebar Weight [C]
- Left Handlebar Grip [D] Clamp [E]
![](https://motoinstruction.ru/img/kawasaki/23/129027.jpg)
Remove:
- Front Brake Master Cylinder [A] (See Front Master Cylinder Removal in the Brakes chapter)
- Right Switch Housing [B]
- Right Handlebar Weight [C]
- Throttle Grip [D]
- Clamp [E]
![](https://motoinstruction.ru/img/kawasaki/23/129028.jpg)
Remove:
- Upper Handlebar Holder Bolt Plugs and Bolts [A]
- Upper Handlebar Holder [B]
Handlebar
![](https://motoinstruction.ru/img/kawasaki/23/129029.jpg)
Remove:
- Bolts [A]
- Lower Handlebar Holder [B]
![](https://motoinstruction.ru/img/kawasaki/23/129030.jpg)
Handlebar Installation
- Install the lower handlebar holder.
Torque - Lower Handlebar Holder Bolts: 25 Nm (2.5 kgf·m 18 ft·lb)
- Align the punch mark [A] on the handlebar and the corner edge [B] on the lower handlebar holder.
![](https://motoinstruction.ru/img/kawasaki/23/129031.jpg)
- Tighten the front holder bolts [A] first, and then the rear holder bolts [B].
There will be a gap [C] at the rear part of the handlebar holder after tightening.
Torque - Upper Handlebar Holder Bolts: 25 Nm (2.5 kgf·m, 18 ft·lb)
![](https://motoinstruction.ru/img/kawasaki/23/129032.jpg)
- Install the clutch lever (See Clutch Lever Installation in the Clutch chapter).
- Apply adhesive cement to the inside of the left handlebar grip [A].
- Install the left handlebar grip and left handlebar weight [B] so that distance [C] between the grip and weight is the 0 to 3 mm (0.12 in.).
- Apply a non-permanent locking agent to the left handlebar weight bolt.
![](https://motoinstruction.ru/img/kawasaki/23/129033.jpg)
- Install the left switch housing.
Fit the projection [A] into a small hole [B] in the handlebar.
Torque - Left Switch Housing Screws: 3.5 Nm (0.36 kgf·m, 31 in·lb)
![](https://motoinstruction.ru/img/kawasaki/23/129034.jpg)
Install:
- Throttle Grip
- Throttle Cable Tips [A]
- Right Switch Housing
Fit the projection [B] into a small hole [C] in the handlebar.
Torque - Right Switch Housing Screws: 3.5 Nm (0.36 kgf·m 31 in·lb)
- Apply a non-permanent locking agent to the right handlebar weight bolt.
- Install the front brake master cylinder (See Front Master Cylinder Installation in the Brakes chapter).
![](https://motoinstruction.ru/img/kawasaki/23/129035.jpg)