Oil Pan Removal
- Drain the engine oil (See Engine Oil Change in the Periodic Maintenance chapter).
Remove:
- Exhaust Pipe (See Exhaust Pipe Removal in the Engine Top End chapter)
- Muffler Body (See Muffler Body Removal in the Engine Top End chapter)
![](https://motoinstruction.ru/img/kawasaki/23/128588.jpg)
- Remove the bolts [A] and right lower fairing bracket [B].
- Remove the left lower fairing bracket in the same way as right.
Remove:
- Oil Pan Bolts [A]
- Oil Pan [B]
![](https://motoinstruction.ru/img/kawasaki/23/128589.jpg)
- Remove the following from the oil pan as necessary.
- Filter Plate Bolts [A]
- Filter Plate [B]
- Filter [C]
![](https://motoinstruction.ru/img/kawasaki/23/128590.jpg)
- Remove the following from the lower crankcase half as necessary.
- Oil Screen [A]
- Oil Pipe Plate Bolt [B]
- Oil Pipe Plate [C]
- Oil Pipes [D]
- Dampers [E]
![](https://motoinstruction.ru/img/kawasaki/23/128591.jpg)
Oil Pan Installation
- Apply grease to the O-rings on the oil pipes [A].
- Install the oil pipe plate [B] so that its guide portion fits the oil pipe as shown.
- Apply a non-permanent locking agent to the oil pipe plate bolt.
Torque - Oil Pipe Plate Bolt [C]: 9.8 Nm (1.0 kgf·m, 87 in·lb)
- Install the damper [D] to the end of the breather pipe.
![](https://motoinstruction.ru/img/kawasaki/23/128592.jpg)
- Apply grease to the damper [A] on the oil screen [B] and install it on the lower crankcase half as shown.
- Install the oil screen so that its guide portion [C] fits the crankcase rib [D].
![](https://motoinstruction.ru/img/kawasaki/23/128593.jpg)
- Apply non-permanent locking agent to the filter plate bolts and tighten them.
Torque - Filter Plate Bolts: 9.8 Nm (1.0 kgf·m, 87 in·lb)
- Replace the oil pan gasket with a new one.
- When installing the oil pan, align [A] the damper [B] on the breather pipe with the hollow [C] on the oil pan.
Tighten:
Torque - Oil Pan Bolts: 12 Nm (1.2 kgf·m, 106 in·lb)
- Apply a non-permanent locking agent to the threads of the lower fairing bracket bolts and tighten them.
Torque - Lower Fairing Bracket Bolts: 12 Nm (1.2 kgf·m, 106 in·lb)
![](https://motoinstruction.ru/img/kawasaki/23/128594.jpg)