Oil Pump Removal
Remove:
- Clutch (See Clutch Removal in the Clutch chapter)
- Oil Pump Cover Bolts [A]
![](https://motoinstruction.ru/img/kawasaki/23/128597.jpg)
- Temporarily install the oil pump sprocket bolt [A].
Note: The oil pump sprocket bolt has a left-hand threads.
![](https://motoinstruction.ru/img/kawasaki/23/128598.jpg)
- Using the oil pump sprocket bolt [A], pull out the oil pump [B] as a assembly.
![](https://motoinstruction.ru/img/kawasaki/23/128599.jpg)
- Remove the outer rotor [A] for feed pump.
![](https://motoinstruction.ru/img/kawasaki/23/128600.jpg)
- Remove the oil pump cover [A].
![](https://motoinstruction.ru/img/kawasaki/23/128601.jpg)
Remove:
- Inner Rotor [A] for Scavenge Pump
- Outer Rotor [B] for Scavenge Pump
![](https://motoinstruction.ru/img/kawasaki/23/128602.jpg)
- Remove the pin [A].
![](https://motoinstruction.ru/img/kawasaki/23/128603.jpg)
Remove:
- Pin [A]
- Inner Rotor for Feed Pump [B]
- Oil Pump Shaft [C]
![](https://motoinstruction.ru/img/kawasaki/23/128604.jpg)
Oil Pump Installation
- Apply molybdenum disulfide oil solution to the portion [A] of the oil pump shaft as shown.
- Assemble the following parts.
- Oil Pump Shaft [B]
- Pin [C]
- Inner Rotor for Feed Pump [D]
- Oil Pump Body [E]
- Pin [F]
- Inner Rotor [G] for Scavenge Pump
- Outer Rotor [H] for Scavenge Pump
Note: The scavenge pump rotors are wider than the feed pump rotors.
![](https://motoinstruction.ru/img/kawasaki/23/128605.jpg)
Install:
- Dowel Pin [A]
- Outer Rotor [B] for Feed Pump
- Fit the pin of the crankcase into the hole [C] in the oil pump body.
Turn the oil pump shaft so that the inner rotor [D] fits into the outer rotor.
![](https://motoinstruction.ru/img/kawasaki/23/128606.jpg)
- Fit the pin [A] into the hole [B] on the oil pump cover [C].
- Apply a non-permanent locking agent to the oil pump cover bolts and tighten them.
Torque - Oil Pump Cover Bolts: 9.8 Nm (1.0 kgf·m, 87 in·lb)
![](https://motoinstruction.ru/img/kawasaki/23/128607.jpg)