Item | Standard | Service Limit |
Crankshaft, Connecting Rods | ||
Connecting Rod Bend | — | TIR 0.2/100 mm |
Connecting Rod Twist | — | (0.008/3.94 in.) TIR 0.2/100 mm (0.008/3.94 in.) |
Connecting Rod Big End Side Clearance | 0.13 ∼ 0.38 mm (0.0051 ∼ 0.0150 in.) | 0.58 mm (0.023 in.) |
Connecting Rod Big End Bearing Insert/Crankpin Clearance | #0.017 ∼ 0.041 mm (0.0007 ∼ 0.0016 in.) | 0.08 mm (0.0031 in.) |
Crankpin Diameter: | 37.984 ∼ 38.000 mm (1.4954 ∼ 1.4961 in.) | 37.97 mm (1.4949 in.) |
Marking: | ||
None | 37.984 ∼ 37.992 mm (1.4954 ∼ 1.4957 in.) | — |
О | 37.993 ∼ 38.000 mm (1.4958 ∼ 1.4961 in.) | — |
Connecting Rod Big End Inside Diameter: Marking: | 41.000 ∼ 41.016 mm (1.6142 ∼ 1.6148 in.) | — |
None | 41.000 ∼ 41.008 mm (1.6142 ∼ 1.6145 in.) | — |
О | 41.009 ∼ 41.016 mm (1.6145 ∼ 1.6148 in.) | — |
Connecting Rod Big End Bearing Insert Thickness: | ||
Brown | 1.475 ∼ 1.480 mm (0.05807 ∼ 0.05827 in.) | — |
Black | 1.480 ∼ 1.485 mm (0.05827 ∼ 0.05846 in.) | — |
Blue | 1.485 ∼ 1.490 mm (0.05846 ∼ 0.05866 in.) | — |
Connecting Rod Big End Bearing Insert Selection | |||
Conrod Big End Bore Diameter Marking | Crankpin Diameter Marking | Bearing Insert | |
Size Color | Part Number | ||
None | О | Brown | 92139-0116 |
None | None | Black | 92139-0115 |
О | О | ||
О | None | Blue | 92139-0114 |
Connecting Rod Bolt Stretch: (Usable Range) | ||
New Connecting Rod | 0.24-0.36 mm (0.0094-0.0142 in.) | — |
Used Connecting Rod | 0.20-0.32 mm (0.0079-0.0126 in.) | — |
Crankshaft Side Clearance | 0.05-0.20 mm (0.0020-0.0079 in.) | 0.40 mm (0.0157 in.) |
Item | Standard | Service Limit |
Crankshaft Runout | TIR 0.02 mm (0.0008 in.) or less | TIR 0.05 mm (0.0020 in.) |
Crankshaft Main Bearing Insert/Journal Clearance | 0.012-0.036 mm (0.0005-0.0014 in.) | 0.07 mm (0.0028 in.) |
Crankshaft Main Journal Diameter: | 37.984-38.000 mm (1.4954-1.4961 in.) | 37.96 mm (1.4945 in.) |
Marking: | ||
None | 37.984-37.992 mm (1.4954-1.4957 in.) | — |
1 | 37.993-38.000 mm (1.4958-1.4961 in.) | — |
Crankcase Main Bearing Inside Diameter: | 41.000-41.016 mm (1.6142-1.6148 in.) | — |
Marking: | ||
О | 41.000-41.008 mm (1.6142-1.6145 in.) | — |
None | 41.009-41.016 mm (1.6145-1.6148 in.) | — |
Crankshaft Main Bearing Insert Thickness: | ||
Brown | 1.490-1.494 mm (0.0587-0.0588 in.) | — |
Black | 1.494-1.498 mm (0.0588-0.0590 in.) | — |
Blue | 1.498-1.502 mm (0.0590-0.0591 in.) | — |
Crankshaft Main Bearing Insert Selection | |||
Crankcase Main Bearing Inside Diameter Marking | Crankshaft Main Journal Diameter Marking | Bearing Insert* | |
Size Color | Part Number | ||
О | 1 | Brown | 92028-1905 |
None | 1 | Black | 92028-1904 |
О | None | ||
None | None | Blue | 92028-1903 |
*The bearing inserts for Nos. 1, 2 and 3 journals have oil grooves.
Balancer Shaft | ||
Balancer Shaft Bearing Insert/Journal Clearance | 0.011-0.033 mm (0.0004-0.0013 in.) | 0.08 mm (0.0031 in.) |
Balancer Shaft Journal Diameter: | 27.987-28.000 mm | 27.96 mm |
(1.1019-1.1024 in.) | (1.1008 in.) | |
Marking: | ||
None | 27.987-27.993 mm (1.1019-1.1021 in.) | — |
О | 27.994-28.000 mm (1.1021-1.1024 in.) | — |
Item | Standard | Service Limit |
Crankcase Bearing Bore Diameter: | 31.000-31.016 mm (1.2205-1.2228 in.) | — |
Marking: | ||
О | 31.000-31.008 mm (1.2205-1.2208 in.) | — |
None | 31.009-31.016 mm (1.2208-1.2211 in.) | — |
Balancer Shaft Bearing Insert Thickness: | ||
Brown | 1.490-1.494 mm (0.0587-0.0588 in.) | — |
Black | 1.494-1.498 mm (0.0588-0.0590 in.) | — |
Blue | 1.498-1.502 mm (0.0590-0.0591 in.) | — |
Balancer Shaft Bearing Insert Selection | |||
Crankcase Bearing Bore Diameter Marking | Balancer Shaft Journal Diameter Marking | Bearing Insert* | |
Size Color | Part Number | ||
О | О | Brown | 92139-0119 |
О | None | Black | 92139-0118 |
None | О | ||
None | None | Blue | 92139-0117 |
*The bearing inserts for Nos. 1,2 journals have oil grooves.
Transmission | ||
Shift Fork Ear Thickness | 5.9-6.0 mm (0.232-0.236 in.) | 5.8 mm (0.228 in.) |
Gear Groove Width | 6.05-6.15 mm (0.238-0.242 in.) | 6.25 mm (0.246 in.) |
Shift Fork Guide Pin Diameter | 6.9-7.0 mm (0.272-0.276 in.) | 6.8 mm (0.268 in.) |
Shift Drum Groove Width | 7.05-7.20 mm (0.278-0.283 in.) | 7.3 mm (0.287 in.) |