Caution!
- Wash the caliper components with fresh brake fluid before reassembly. Never use cleaning solvent or gasoline to wash them.
- Apply brake fluid to the caliper bore and piston to be inserted into the bore.
- Specification and Classification: DOT 4
![](https://motoinstruction.ru/img/suzuki/14/120773.jpg)
Piston seal
Install the piston seals as shown in the illustration.
Install the piston to the caliper.
![](https://motoinstruction.ru/img/suzuki/14/120774.jpg)
1. Dust seal; 2. Piston seal; 3. Caliper
Brake caliper sliding pin
Install the boot (1).
Apply SUZUKI SILICONE GREASE to the inside of the boot.
- 99000-25100: SUZUKI SILICONE GREASE
Install the spacer (2).
![](https://motoinstruction.ru/img/suzuki/14/120775.jpg)
Tighten the brake caliper sliding pin (3) to the specified torque.
- Brake caliper sliding pin: 27 N·m (2.7 kgf·m, 19.5 lb·ft)
Apply SUZUKI SILICONE GREASE to the brake caliper sliding pin.
- 99000-25100: SUZUKI SILICONE GREASE
![](https://motoinstruction.ru/img/suzuki/14/120776.jpg)
Install the caliper to the caliper bracket (4).
Set the boot onto the brake caliper sliding pin (5) securely.
Install the brake pad. (7-69)
![](https://motoinstruction.ru/img/suzuki/14/120777.jpg)
Tighten the brake hose union bolt (6) with the brake hose union pipe seated in the cutout on the caliper.
(Rear brake hose routing: 9-27)
- Brake hose union bolt: 23 N·m (2.3 kgf·m, 16.5 lb·ft)
Caution!
- The seal washers should be replaced with the new ones to prevent fluid leakage.
- Bleed air from the system after reassembling the caliper. (2-25)
![](https://motoinstruction.ru/img/suzuki/14/120778.jpg)