Electrical Testing For any electrical system to work, electricity must be able to flow in a complete circuit from the power source (the battery) via the components and back to the battery. No circuit means no electrical flow. Once the power has left the positive side...
Circuit Diagrams Circuit diagrams are created to provide a 'picture' of the electrical system and to identify the route taken by each individual wire through the system, in order to identify which components it feeds and which connectors the wire runs through....
Glossary of Circuit Diagram Symbols The following is a description of the symbols found in the circuit diagrams used in all Triumph service manuals. Connector This illustration is used to show all multi-plug type electrical connectors on Triumph circuit diagrams. The numbers in the...
Tracing Circuits The following is a description of two types of common electrical failures, and some of the methods which may be used to find them. Open circuit A break in an electrical circuit - current cannot flow. Usually caused by a break in a wire or cable or...
CAN (Controller Area Networking) CAN (sometimes called CANbus) is a protocol for data communication between Electronic Control Modules (ECMs). Each ECM on the network is connected by a single pair of twisted wires (or bus) which are used for the transmission of vehicle sensor data....
Alternator/Charging System The charging system consists of an alternator and a rectifier/ regulator assembly and the battery. The alternator is made up of two parts, the stator, which is mounted to the crankcase or the engine cover, and the rotor, mounted to the end of the...
Starting Circuit All Triumph models are equipped with an electric start system. This system consists of a starter relay, starter motor, starter switch, sidestand switch, engine stop switch, clutch switch and the sprag clutch. The starter motor is connected to the...
General Fault Finding — Starter Motor and Relay Symptom Possible cause(s) Starter relay does not click, starter motor does not turn Battery discharged or defective Blown main or starter relay fuse Defective starter relay wiring or starter switch Check that the sidestand, transmission and clutch...
Inspection of disassembled parts Disassembled parts should be visually inspected and replaced with new ones if there are any signs of the following: Abrasions, cracks, hardening, warping, bending, dents, scratches, colour changes, deterioration, seizure or damage of any nature.
Replacement Parts Warning: Only Triumph genuine parts should be used to service, repair or convert Triumph motorcycles. To ensure that Triumph genuine parts are used, always order parts, accessories and conversions from an authorised Triumph dealer. The fitting of...
Service Data The service data listed in this manual gives dimensions and specifications for brand new, original parts. Where it is permissible to allow a part to exceed these figures, then the service limit is given. The terms of the motorcycle warranty will be...
Improve the specification Triumph are constantly seeking to improve the specification, design and production of their motorcycles and alterations take place accordingly. While every effort has been made to ensure the accuracy of this Manual, it should not be regarded as an...
Service Tools and Garage Equipment Special service tools have been developed to facilitate removal, dismantling and assembly of certain mechanical components in a practical manner without causing damage. Some operations in this Service Manual cannot be carried out without the aid of...
Full Specifications Full Specification: Tiger 800, Tiger 800XC Engine Engine Configuration 3 Cylinder 12 valve DOHC 3 Cylinder 12 valve DOHC Arrangement Transverse in-line Transverse in-line Displacement 800 cc 800 cc Bore x Stroke 74 x 61.94 mm 74 x 61.94 mm...
Torque Wrench Settings Cylinder Head Area Application Torque (Nm) Notes Camshaft cover to cylinder head 10 Camshaft drive chain tensioner to head 9 Camshaft bearing ladder to head * Refer to section 5 Camshaft sprocket to camshaft 10 Replace fixing(s) if removed Camshaft...
Introduction of Scheduled Maintenance To maintain the motorcycle in a safe and reliable condition, the maintenance and adjustments outlined in this section must be carried out as specified in the schedule of daily checks, and also in line with the scheduled maintenance chart. Weather,...
Scheduled Maintenance Chart Operation Description Odometer Reading in Miles (Kmsl) or time period, whichever comes first First Service A Service B Service C Service D Service Every 500 (800) 1 month 6,000 (10,000) 1 year 12,000 (20,000) 2 years 18,000 (30,000) 3 years 24,000...