Engine
Engine Configuration | 3 Cylinder 12 valve DOHC | 3 Cylinder 12 valve DOHC |
Arrangement | Transverse in-line | Transverse in-line |
Displacement | 800 cc | 800 cc |
Bore x Stroke | 74 x 61.94 mm | 74 x 61.94 mm |
Compression Ratio | 11.1:1 | 11.1:1 |
Cylinder numbering | Left to Right (no.3 adjacent to camchain) | Left to Right (no.3 adjacent to camchain) |
Cylinder Sequence | Number 1 at left | Number 1 at left |
Firing order | 1-2-3 | 1-2-3 |
Maximum Power | 70 kW at 9,300 rpm (95 PS/94 bhp) | 70 kW at 9,300 rpm (95 PS/94 bhp) |
Maximum Torque | 79 Nm at 7,850 rpm (58 lb·ft} | 79 Nm at 7,850 rpm (58 lb·ft) |
Full Specification: Tiger 800, Tiger 800XC
Cylinder Head & Valves
Valve Head Diameter | In | 30.50 mm | 30.50 mm |
Ex | 25.50 mm | 25.50 mm | |
Valve Lift | In | Z59 mm | Z59 mm |
Ex | Z25 mm | Z25 mm | |
Valve Stem Diameter | In | 3.975-3.990 mm | 3.975-3.990 mm |
Service Limit | 3.965 mm | 3.965 mm | |
Valve Stem Diameter | Ex | 3.955-3.970 mm | 3.955-3.970 mm |
Service Limit | 3.945 mm | 3.945 mm | |
Valve Guide Bore Diameter | In | 4.000-4.015 mm | 4.000-4.015 mm |
Service Limit | 4.043 mm | 4.043 mm | |
Valve Guide Bore Diameter | Ex | 4.000-4.015 mm | 4.000-4.015 mm |
Service Limit | 4.043 mm | 4.043 mm | |
Valve Stem to Guide Clearance | In | 0.010-0.040 mm | 0.010-0.040 mm |
Service Limit | 0.078 mm | 0.078 mm | |
Valve Stem to Guide Clearance | Ex | 0.030-0.060 mm | 0.030-0.060 mm |
Service Limit | 0.098 mm | 0.098 mm | |
Valve Seat Width (in head) | In | 0.80-1.20 mm | 0.80-1.20 mm |
Service Limit | 1.50 mm | 1.50 mm | |
Valve Seat Width (in head) | Ex | 1.00-1.40 mm | 1.00-1.40 mm |
Service Limit | 1.70 mm | 1.70 mm | |
Valve Seat Width (valve) | In | 0.99-1.86 mm | 0.99-1.86 mm |
Ex | 1.06-1.93 mm | 1.06-1.93 mm | |
Valve Seat Angle | 45.25° | 45.25° | |
Inlet/Exhaust Valve Spring 'Load at Length' | 508 N +/-25 N at 2Z5 mm | 508 N +/-25 N at 2Z5 mm | |
Valve Clearance | In | 0.10-0.20 mm | 0.10-0.20 mm |
Ex | 0.325-0.375 mm | 0.325-0.375 mm |
Full Specification: Tiger 800, Tiger 800XC
Cylinder Head & Valves (continued)
Valve Bucket Diameter | In | 25.380-25.406 mm | 25.380-25.406 mm |
Service Limit | 25.368 mm | 25.368 mm | |
Valve Bucket Diameter | Ex | 25.380-25.406 mm | 25.380-25.406 mm |
Service Limit | 25.368 mm | 25.368 mm | |
Valve Bucket Bore Diameter | In | 24.415-25.435 mm | 24.415-25.435 mm |
Service Limit | 25.449 mm | 25.449 mm | |
Valve Bucket Bore Diameter | Ex | 24.415-25.435 mm | 24.415-25.435 mm |
Service Limit | 25.449 mm | 25.449 mm |
Camshafts
Cam Timing | Inlet | Open 5.18° BTDC @ 1.0 mm lift | Open 5.18° BTDC @ 1.0 mm lift |
Close 25.18° ABDC @ 1.0 mm lift | Close 25.18° ABDC @ 1.0 mm lift | ||
Duration | 210.36° | 210.36° | |
Exhaust | Open 37.27° BBDC @ 1.0 mm lift | Open 3Z27O BBDC @ 1.0 mm lift | |
Close 3.2r ATDC @ 1.0 mm lift | Close 3.27° ATDC @ 1.0 mm lift | ||
Duration | 220.53° | 220.53° | |
Camshaft Journal Diameter | 23.940-23.960 mm | 23.940-23.960 mm | |
Camshaft Journal Clearance | 0.040-0.081 mm | 0.040-0.081 mm | |
Service Limit | 0.130 mm | 0.130 mm | |
Camshaft Journal Bore Diamete | 24.000-24.021 mm | 24.000-24.021 mm | |
Camshaft End Float | 0.23-0.33 mm | 0.23-0.33 mm | |
Service Limit | 0.40 mm | | 0.40 mm | |
Camshaft Run-out | 0.015 mm max. | 0.015 mm max. |
Full Specification: Tiger 800, Tiger 800XC
Clutch/Primary Drive
Primary Drive Type | Gear | Gear |
Reduction Ratio | 1.667:1 (85/51) | 1.667:1 (85/51) |
Clutch Type | Wet multi-plate | Wet multi-plate |
No. of Friction Plates | 9 | 9 |
Plate Flatness | Within 0.2 mm | Within 0.2 mm |
Friction Plate Thickness | 3.00 mm | 3.00 mm |
Service Limit | 2.80 mm | 2.80 mm |
Clutch Actuation Method | Cable | Cable |
Clutch Pack Height | 42.20 mm (+0.34/-0.66) | 42.20 mm (+0.34/-0.66) |
Cable Free Play (at lever) | 2.0-3.0 mm | 2.0-3.0 mm |
Pistons
Cylinder Bore Diameter | 74.040-74.060 mm | 74.040-74.060 mm |
Service Limit | 74.150 mm | 74.150 mm |
Piston Diameter (at 90° to gudgeon pin) | 73.974-73.990 mm | 73.974-73.990 mm |
Service Limit | 73.930 mm | 73.930 mm |
Piston Ring to Groove Clearances | ||
Top | 0.02-0.06 mm | 0.02-0.06 mm |
Service Limit | 0.075 mm | 0.075 mm |
Second | 0.02-0.06 mm | 0.02-0.06 mm |
Service Limit | 0.075 mm | 0.075 mm |
Piston Ring End Gaps | ||
Top | 0.15-0.30 mm | 0.15-0.30 mm |
Service Limit | 0.60 mm | 0.60 mm |
Second | 0.30-0.45 mm | 0.30-0.45 mm |
Service Limit | 0.75 mm | 0.75 mm |
Oil | 0.20-0.70 mm | 0.20-0.70 mm |
Gudgeon Pin Bore Diameter in Piston | 16.004-16.012 mm | 16.004-16.012 mm |
Service Limit | 16.040 mm | 16.040 mm |
Gudgeon Pin Diameter | 15.995-16.000 mm | 15.995-16.000 mm |
Service Limit | 15.985 mm | 15.985 mm |
Connecting Rods
Connecting Rod Small End Diameter | 16.016 - 16.029 mm | 16.016 - 16.029 mm |
Service Limit | 16.039 mm | 16.039 mm |
Connecting Rod Big End Side Clearance | 0.15-0.30 mm | 0.15-0.30 mm |
Service Limit | 0.50 mm | 0.50 mm |
Full Specification: Tiger 800, Tiger 800XC
Crankshaft
Crankshaft Big End Journal Diameter | 32.984-33.000 mm | 32.984-33.000 mm |
Service Limit | 32.960 mm | 32.960 mm |
Crankshaft Big End Bearing Clearance | 0.035-0.065 mm | 0.035-0.065 mm |
Service Limit | 0.070 mm | 0.070 mm |
Crankshaft Main Bearing Journal Diameter | 32.984-33.000 mm | 32.984-33.000 mm |
Service Limit | 32.960 mm | 32.960 mm |
Crankshaft Main Bearing Clearance | 0.020-0.044 mm | 0.020-0.044 mm |
Service Limit | 0.070 mm | 0.070 mm |
Crankshaft End Float | 0.15-0.30 mm | 0.15-0.30 mm |
Crankshaft Run-out | 0.02 mm or less | 0.02 mm or less |
Service Limit | 0.05 mm | 0.05 mm |
Transmission
Type | 6 Speed, Constant Mesh | 6 Speed, Constant Mesh | |
Gear Ratios | 1st | 2.313:1 (37/16) | 2.313:1 (37/16) |
2nd | 1.857:1 (39/21) | 1.857:1 (39/21) | |
3rd | 1.500:1 (36/24) | 1.500:1 (36/24) | |
4th | 1.285:1 (27/21) | 1.285:1 (27/21) | |
5th | 1.136:1 (25/22) | 1.136:1 (25/22) | |
6th | 1.043:1 (24/23) | 1.043:1 (24/23) | |
Gear Selector Fork Thickness | 5.9-6.0 mm | 5.9-6.0 mm | |
Service Limit | 5.80 mm | 5.80 mm | |
Gear Selector Groove Width | 6.10-6.17 mm | 6.10-6.17 mm | |
Service Limit | 6.27 mm | 6.27 mm | |
Gear Selector Fork to Groove Clearance | 0.47 mm max. | 0.47 mm max. |
Final Drive
Final Drive | Chain | Chain |
Final Drive Ratio | 3.125:1 (50/16) | 3.125:1 (50/16) |
Chain Type | RK O-ring | RK O-ring |
Number of Links | 122 | 124 |
20 Link Length | 319 mm | 319 mm |
Drive Chain Play | 15-25 mm | 20-30 mm |
Chain Lubrication | Chain spray suitable for O-ring chains | Chain spray suitable for O-ring chains |
Full Specification: Tiger 800, Tiger 800XC
Lubrication
Type | Pressure Lubrication, Wet Sump | Pressure Lubrication, Wet Sump |
Oil Capacity (dry fill) | 3.75 litres | 3.75 litres |
Oil Capacity (wet fill including filter) | 3.6 litres | 3.6 litres |
Oil Capacity (wet fill excluding filter) | 3.4 litres | 3.4 litres |
Recommended Oil Approval Rating | API SH (or higher) and JASO MA | API SH (or higher) and JASO MA |
Viscosity | 10W/40 or 10W/50 | 10W/40 or 10W/50 |
Type | Semi or fully synthetic | Semi or fully synthetic |
Oil pressure (in main gallery) | 3.4 bar (49 lb/ft 2) min. @ 80°C oil temperature @ 5,000 rpm | 3.4 bar (49 lb/ft 2) min. @ 80°C oil temperature @ 5,000 rpm |
Oil Pump Rotor Tip Clearance | 0.15 mm | 0.15 mm |
Service Limit | 0.20 mm | 0.20 mm |
Oil Pump Body Clearance | 0.15-0.22 mm | 0.15-0.22 mm |
Service Limit | 0.35 mm | 0.35 mm |
Oil Pump Rotor End Float | 0.04-0.09 mm | 0.04-0.09 mm |
Service Limit | 0.17 mm | 0.17 mm |
Ignition System
Type | Digital Inductive | Digital Inductive |
Electronic Rev Limiter | 10,000 (rpm) | 10,000 (rpm) |
Pick-up Coil Resistance | 1.0 Ω +/-15% @ 20°C | 1.0 Ω +/-15% @ 20°C |
Ignition Coil Type | Plug-top | Plug-top |
Spark Plug Type | NGKCR9EK | NGKCR9EK |
Spark Plug Gap | 0.7 mm | 0.7 mm |
Fuel System
Fuel Type | Unleaded, 91 RON (U.S. 87 CLC/AKD) | Unleaded, 91 RON (U.S. 87 CLC/AKD) |
Fuel Tank Capacity (motorcycle upright) | 19 litres | 19 litres |
Low Level Warning Lamp | 4 litres remaining | 4 litres remaining |
Fuel Pump Type | Submerged | Submerged |
Fuel Pressure (nominal) | 3.0 bar | 3.0 bar |
Purge Control System | Electronic, via fuel system ECU | Electronic, via fuel system ECU |
Full Specification: Tiger 800, Tiger 800XC
Coolant System
Coolant Mixture | 50/50 (pre-mixed as supplied by Triumph) | 50/50 (pre-mixed as supplied by Triumph) |
Anti-Freeze Type | Triumph HD4X Hybrid OAT coolant | Triumph HD4X Hybrid OAT coolant |
Freezing point | -35°C | -35°C |
Cooling System Capacity | 2.4 litres | 2.4 litres |
Radiator Cap Opening Pressure | 1.1 bar | 1.1 bar |
Thermostat Opening Temperature | 71°С (nominal) | 71°С nominal |
Cooling Fan Switch On Temperature | 103°C | 103°C |
Temperature Gauge Sensor Resistance | 2.3-2.6 KΩ @ 20°C | 2.3-2.6 KΩ @ 20°C |
Suspension
Front Fork Travel | 180 mm | 220 mm |
Recommended Fork Oil Grade | Showa SS 8 | Showa SS 8 |
Oil Level (fork fully compressed, spring removed) | 103 mm | 107 mm |
Oil Volume (dry fill) | 553 cc | 619 cc |
Fork Pull Through | 4 mm | 4 mm |
Rear Wheel Travel | 170 mm | 215 mm |
Rear Suspension Bearing Grease | Grease to NLGI 2 specification | Grease to NLGI 2 specification |
Full Specification: Tiger 800, Tiger 800XC
Fuel Injection System
Type | Electronic, sequential | Electronic, sequential |
Idle Speed | 1,100 rpm | 1,100 rpm |
Injector Type | Twin jet, solenoid operated plate valve | Twin jet, solenoid operated plate valve |
Throttle | Cable/twist grip/electronic throttle potentiometer | Cable/twist grip/electronic throttle potentiometer |
Control Sensors | Barometric pressure, throttle position, coolant temperature, crankshaft position, vehicle speed, lambda sensor, intake air temperature, gear position, MAP | Barometric pressure, throttle position, coolant temperature, crankshaft position, vehicle speed, lambda sensor, intake air temperature, gear position, MAP |
Emissions Controls
Catalysts | 1, in down pipe | 1, in down pipe |
Oxygen sensor | Heated, in down pipe | Heated, in down pipe |
Evaporative Control | Activated carbon canister (Certain markets only) | Activated carbon canister (Certain markets only) |
Brakes
Front Type | Two hydraulically actuated twin piston sliding calipers acting on twin discs | Two hydraulically actuated twin piston sliding calipers acting on twin discs |
Caliper Piston Diameter | 2 x 2ZOO mm | 2 x 2ZOO mm |
Disc Diameter | 305 mm | 305 mm |
Disc Thickness | 4.5 mm | 4.5 mm |
Service Limit | 4.0 mm | 4.0 mm |
Disc Run-out | 0.15 mm Max. | 0.15 mm Max. |
Master Cylinder Diameter | 14.00 mm | 14.00 mm |
Recommended Fluid | DOT 4 Brake and Clutch Fluid | DOT 4 Brake and Clutch Fluid |
Rear Type | Hydraulically actuated single piston caliper, single disc | Hydraulically actuated single piston caliper, single disc |
Caliper Piston Diameter | 38.18 mm | 38.18 mm |
Disc Diameter | 255 mm | 255 mm |
Disc Thickness | 6.0 mm | 6.0 mm |
Service Limit | 5.5 mm | 5.5 mm |
Disc Run-out | 0.5 mm Max. | 0.5 mm Max. |
Master Cylinder Diameter | 12.7 mm | 12.7 mm |
Recommended Fluid | DOT 4 Brake and Clutch Fluid | DOT 4 Brake and Clutch Fluid |
Wheels and Tyres
Front Wheel Size | MT 2.5 x 17 | WM 2.5 x 21 | |
Front Tyre Size | 100/90-19 | 90/90 - 21 | |
Front Tyre Pressure | 2.5 bar (36 lb/in²) | 2.5 bar (36 lb/in²) | |
Recommended Front Tyre | Option 1 | Pirelli Scorpion Trail | Bridgestone Battle Wing BW501 G |
Option 2 | Pirelli Scorpion Trail | ||
Front Wheel Rim Axial Run-out | 0.5 mm | 1.0 | |
Front Wheel Rim Radial Run-out | 0.5 mm | 1.0 | |
Rear Wheel Size | MT 4.25x 17 | MT 4.25x 17 | |
Rear Tyre Size | 150/70-17 | 150/70 - 17 | |
Rear Tyre Pressure | 2.9 bar (42 lb/ft 2) | MT 4.25 x 17 | |
Recommended Rear Tyres | Option 1 | Pirelli Scorpion Trail | Bridgestone Battle Wing BW502 |
Option 2 | Pirelli Scorpion Trail | ||
Rear Wheel Rim Axial Run-out | 0.5 mm | 1.0 | |
Rear Wheel Rim Radial Run-out | 0.5 mm | 1.0 |
Full Specification: Tiger 800, Tiger 800XC
Frame
Frame Type | Steel trellis | Steel trellis |
Overall Length | 2215 mm (8Z2 in) | 2215 mm (8Z2 in) |
Overall Width | 795 mm (31.3 in) | 865 mm (34.1 in) |
Overall Height | 1350 mm (53.1 in) | 1390 mm (54.7 in) |
Wheelbase | 1530 mm (60.2 in) | 1545 mm (60.8 in) |
Seat Height | 813 mm (32.0 in) | 847 mm (33.3 in) |
Rake | 23.9° | 24.3° |
Trail | 92.4 mm | 95.3 mm |
Wet Weight | 210 kg (463 lb) | 215 kg (474 lb) |
Maximum Payload (rider, passenger, luggage and accessories) | 225 kg (496 lb) | 223 kg (492 lb) |
Electrical Equipment
Battery Type | YTX-16BS | YTX-16BS |
Battery Rating | 12 Volt, 14 Ah | 12 Volt, 14 Ah |
Alternator Rating | 12 Volt, 41.5 Amp at 4,000 rpm | 12 Volt, 41.5 Amp at 4,000 rpm |
Fuses | See page 17-11 | See page 17-11 |