Fuel Requirements Fuel Requirements - all countries except USA Outside of America, Tiger 800 and Tiger 800XC models must be run on 91 RON (or higher) unleaded fuel. Fuel Requirements - USA In the United States of America where the octane rating of fuel is measured in...
Glossary of Terms The following terms and abbreviations will be found in this section. Below is given a brief explanation of what some of the more common terms and abbreviations mean. Air temperature The air temperature in the air box and intake system. Air...
Engine Management System System Description The Tiger 800 and Tiger 800XC models are fitted with an electronic engine management system which encompasses control of both ignition and fuel delivery. The electronic control module (ECM) draws information from sensors...
Immobiliser System System Description The Tiger 800 and Tiger 800XC models are fitted with an electronic immobiliser system to help protect against theft. This system has to be paired with the ECM and the ignition key which contains a transponder chip. If all the...
Tyre Pressure Monitoring System (TPMS) System Description The Tiger 800 can be fitted with the accessory tyre pressure monitoring system (TPMS). When fitted the tyre pressures shown on the instrument panel indicate the actual tyre pressure at the time of selecting the display. This may...
Fuel System Diagnostics The engine management system has an on-board diagnostics feature which allows service technicians to retrieve stored data from the ECM using the Triumph diagnostic software. Full details of the Triumph diagnostic software operation and how to...
Triumph Diagnostic Software Described on the following pages is the range of information which can be retrieved from the ECM's memory and the adjustments which can be performed using the Triumph diagnostic software. The tables indicate which tests are performed by the on-board...
Electrical Connectors Before beginning any diagnosis, the following connector related information should be noted: Note: A major cause of hidden electrical faults can be traced to faulty electrical connectors. For example: Dirty/corroded terminals. Damp terminals. Broken...
Crankshaft Sensor Fault Code Possible cause Action P0335 Crankshaft sensor system fault View & note diagnostic software 'freeze frame' data if available. Ensure sensor is fitted correctly and connector is secure. Disconnect ECM and proceed to pinpoint test 1:...
Idle Speed Control Fault Code Possible cause Action P0505 ISC stepper motor I wiring fault View & note diagnostic software 'freeze frame' data if available. View & note diagnostic software 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to...
Fuel Iniectors Fault Code Possible cause Action P0201102/03 Injection system fault - injector 112/3 Misfire indicates open circuit Flooding indicates short circuit View & note diagnostic software 'freeze frame' data if available. Ensure relevant injector connector...
Throttle Position Sensor Fault Code Possible cause Action P0122 P0123 Throttle position sensor low input voltage (short to ground or open circuit) Throttle position sensor high input voltage (short circuit to sensor supply) View & note diagnostic software 'freeze frame'...
Purge Valve Fault Code Possible cause Action P0444 Open circuit or short circuit to earth View & note diagnostic software 'sensor' data. Ensure purge valve connector is secure. Disconnect ECM and proceed to pinpoint test 1: P0445 Short circuit to battery+...
Ignition Coils Fault Code Possible cause Action P0351152/53 Ignition system fault - ignition coil 112/3 View & note diagnostic software 'freeze frame' data if available. Ensure relevant ignition coil connector is secure. Disconnect ECM and proceed to pinpoint test...
Coolant Temperature Sensor Fault Code Possible cause Action P0118 Open circuit, or short circuit to battery+ View & note diagnostic software 'freeze frame' data if available. View & note diagnostic software 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and...
Intake Air Temperature Sensor Fault Code Possible cause Action P0113 Open circuit, or short circuit to battery+ View & note diagnostic software 'freeze frame' data if available. View & note diagnostic software 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and...
System Voltage Fault Code Possible cause Action P0560 Bike voltage system fault View & note diagnostic software 'sensor' data. Ensure voltage across battery is acceptable, note voltage. Disconnect ECM and proceed to pinpoint test 1: Pinpoint Teste Test Result...
Cooling Fan Relay Fault Code Possible cause Action P1552 Fan relay open circuit, or short circuit to ground View & note diagnostic software 'sensor' data. Ensure fan relay connector is secure. Disconnect ECM and proceed to pinpoint test 1: P1553 Short circuit to...
Oxygen Sensor Fault Code Possible cause Action P0130 Oxygen sensor circuit fault View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to pinpoint test 1: Pinpoint Tests Test Result...
Oxygen Sensor Heater Fault Code Possible cause Action P0031 Oxygen sensor heater circuit short circuit to ground or open circuit View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to...
EEPROM Error Fault Code Possible cause Action P0603 EEPROM error View & note 'freeze frame' data if available. No tests available - contact Triumph service.
Fall Detection Switch Fault Code Possible cause Action P1631 P1632 Fall detection switch low input voltage Fall detection switch high input voltage or open circuit View & note 'freeze frame' data if available. View & note 'sensor' data Ensure switch connector is secure....
Vehicle Speed Sensor Fault Code Possible cause Action P0500 Vehicle speed sensor circuit fault - Tiger 800 and Tiger 800XC without ABS View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed...
CAN Communication Fault Code Possible cause Action P1690 Fault in CAN communication between ECM and other CAN nodes (Immobiliser unit, instruments and ABS module) View & note 'freeze frame' data if available. Ensure ignition switch is in 'OFF' position. Proceed to...
Instrument Communication (CAN) Fault Code Possible cause Action P1690 Fault in CAN communication between ECM and instrument pack. View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure instrument connector is secure. Disconnect ECM and proceed to pinpoint...
Fuel level Sensor Fault Code Possible cause Action P0460 Fuel level sensor circuit fault View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to pinpoint test 1: Pinpoint Tests Test...
Ambient (Barometric) Pressure Sensor Fault Code Possible cause Action P1107 Ambient pressure sensor circuit short circuit to ground View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to pinpoint test 1:...
Manifold Absolute Pressure (Map) Sensor Fault Code Possible cause Action P0107 MAP sensor circuit short circuit to ground View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to pinpoint test 1: P0108 MAP...
Gear Position Sensor Fault Code Possible cause Action P0705 Gear position sensor circuit fault View & note 'freeze frame' data if available. View & note 'sensor' data. Ensure sensor connector is secure. Disconnect ECM and proceed to pinpoint test 1: Pinpoint Tests Test...
Fuel Pump Fault Code Possible cause Action P1231 Fuel pump relay short circuit to ground or open circuit Check if pump runs briefly when ignition is switched on. Ensure fuel pump relay connector is secure. Disconnect ECM and proceed to pinpoint test 1: P1232...
EMS Main Relay Circuit Fault Code Possible cause Action P1685 EMS main relay circuit fault Note that the starter motor cannot be powered if a main relay fault exists. Ensure the EMS main relay connector is secure. Proceed to pinpoint test 1: Pinpoint Tests Test Result...
EMS Ignition Voltage Input Circuit Fault Code Possible cause Action P1659 EMS ignition voltage input circuit fault Disconnect ECM and proceed to pinpoint test 1: Pinpoint Tests Test Result Action 1. Check Fuse box Fuse 2 integrity OK Proceed to test 3 Faulty Proceed to test 2 2....
5 Volt Sensor Supply Circuit Fault Code Possible cause Action P1698 Sensor supply circuit shorted Sensor supply circuit shorted to ground Sensor supply circuit shorted to battery positive View & note 'sensor' data. Note ECM sensors requiring a power supply will not be active....
Tune Lock Fault Code Possible cause Action P1602 ECM is locked to prevent the motorcycle from being operated This is also identified by a fast flashing MIL indication, and a disabled engine management system. Unlock the ECM using the diagnostic software and...
ECM or Tune ID Incorrect Fault Code Possible cause Action P1614 ECM or tune is incorrect, causing the ECM to be disabled to prevent the motorcycle from being operated This is also identified by a fast flashing MIL indication, and a disabled engine management system....
Immobiliser and TPMS Control Module Communication Fault Code Possible cause Action P1650 Fault in CAN communication between ECM and immobiliser and TPMS control module View & note 'freeze frame' data if available. Ensure immobiliser and TPMS control module connector is secure. Ensure the ignition...
Immobiliser and TPMS Control Module ID Incompatible Fault Code Possible cause Action P1508 There is a mismatch between the ECM and the immobiliser and TPMS control module, causing the ECM to be disabled to prevent the motorcycle from being operated This is also identified by a fast flashing MIL...
ABS Modulator ID Incompatible Fault Code Possible cause Action P1520 There is a mismatch between the ECM and the ABS modulator, causing the ECM to be disabled to prevent the motorcycle. from being operated Check ABS modulator part number is correct for the motorcycle
ABS Modulator Communication Fault Code Possible cause Action P1521 Fault in CAN communication between ECM and ABS modulator View & note 'freeze frame' data if available. Ensure ABS modulator connector is secure. Proceed to pinpoint test 1: Pinpoint Test Test Result Action 1....
Fault Finding — Non Electrical Symptom Possible cause(s) Poor throttle response at low RPM Low fuel pressure caused by filter blockage/leaks Cutting out at idle Throttle bodies out of balance ISC (Idle Speed Control) actuator inoperative Low fuel pressure Weak mixture caused by...
Front Wheel Unit Sensor Battery Alert Note: All the fault codes for the tyre pressure monitoring system and the immobiliser system can only be viewed in the Safety/Security section of the Triumph diagnostic soware. Fault Code Possible cause Action L0001 or The TPMS tyre symbol in the...
Rear Wheel Unit Sensor Battery Alert Fault Code Possible cause Action L0002 or The TPMS tyre symbol in the instrument pack will be on for 8 seconds with the 'F' symbol with 'lo bAtt' shown in the display screen Low battery voltage Replace the rear wheel pressure sensor following the...
Front Wheel Unit Sensor Fault Alert Fault Code Possible cause Action L0003 The front wheel pressure sensor has detected a hardware error. Note: This DTC will automatically be generated if DTC L0007 occurs If the problem persists: Replace the front wheel pressure sensor following the...
Rear Wheel Unit Sensor Fault Alert Fault Code Possible cause Action L0004 The rear wheel pressure sensor has detected a hardware error. Note: This DTC will automatically be generated if DTC L0007 occurs If the problem persists: Replace the rear wheel pressure sensor following the...
Front Wheel Unit Sensor Loss of Communication Note: Refer to the owner's handbook for the wheel pressure sensors ID numbers. Fault Code Possible cause Action L0001 Immobiliser/TPMS control module has lost communication with the front wheel sensor unit. Low battery voltage. Wrong sensor ID...
Rear Wheel Unit Sensor Loss of Communication Note: Refer to the owner's handbook for the wheel pressure sensors ID numbers. Fault Code Possible cause Action L0006 lmmobiliser/TPMS control module has lost communication with the rear wheel sensor unit. Low battery voltage. Wrong sensor ID number...
Immobiliser/TPMS Control Module Fault Note:Refer to the owner's handbook for the wheel pressure sensors ID numbers. Fault Code Possible cause Action L0007 Immobiliser/TPMS control module has lost communication with the front and rear wheel sensor units. Low battery voltage. Wrong sensor...
Invalid Key: Key Authentication Unsuccessful Fault Code Possible cause Action L0008 or Alarm/immobiliser warning indicator light is on when the ignition switch is at the ON position (only visible on motorcycles without the accessory alarm fitted) lmmobiliser/TPMS control module cannot identify...
Fuel Tank — removal and installation Removal Warning: Observe the warning advice given in the general information section on the safe handling of fuel and fuel containers. A fire, causing personal injury and damage to property, could result from spilled fuel or fuel not handled or...
Fuel Pump and Filter Assembly Removal Note: The fuel pump and fuel filter is a sealed for life unit and must be replaced as a complete assembly. 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see...
Fuel Level Sender Assembly Removal 1. Remove the seat (see page 16-9 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel pump and filter assembly (see page 10-93 ). 4. Working through the fuel pump aperture, release the two side tangs securing the...
Fuel Pressure Checking Warning: Observe the fuel handling precautions given in the general information section. Fuel pressure is checked using service tool T3880001. Tool T3880001 1. Remove the rider's seat (see page 16-13 ). 2. Remove the fuel tank (see page 10-91 ) and...
Fuel Delivery System Fuel is delivered to the injectors by a pump located inside the fuel tank. Fuel flows in the direction of the arrows shown in the diagram below. Incorporated in the fuel pump assembly is a filter, a pressure regulator and a pick-up strainer. The...
Removal, Installation and Inspection Airbox Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fixing and remove the air intake duct from the airbox. 1. Air intake duct; 2. Fixing 4. Remove the fuel tank (see page 10-91...
Air Filter Element — removal and installation Removal Note: The air filter element can be accessed after first removing the airbox upper section. lt is not necessary to remove the lower section. 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery negative (black) lead first....
Removal and Installation Intake Air Temperature Sensor Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-91 ). 4. Disconnect the intake air temperature sensor multi-plug. 1. Intake air temperature sensor; 2....
MAP Sensor — removal and installation Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-91 ). 4. Disconnect the MAP sensor multi-plug. 1. MAP sensor; 2. Multi-plug; 3. Fixing; 4. Vacuum hose...
Barometric Pressure Sensor — removal and installation Removal Note: The barometric pressure sensor is located on the battery tray, under the battery. 1. Remove the rider's seat (see page 16-13 ). 2. Remove the battery (see page 17-8 ) 3. Disconnect the multi-plug. 4. Release the fixing securing the...
Removal and Installation Fall Detection Switch Removal Note: The fall detection switch is located below the rear rack, forward of the rear light unit. 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the rear rack (see page 16-20 )....
Crankshaft Position Sensor — removal and installation Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the alternator cover (see page 17-19 ). 4. Remove and discard the fixings and detach the cable guide from the crankcase. 5....
Immobiliser and TPMS Control Module — removal and installation Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-91 ). 4. Disconnect the left and right hand switch cube multi-plugs and the immobiliser multi-plug. 5....
Ignition Switch and Immobiliser Antenna — removal and installation Note: The immobiliser antenna is integral to the ignition switch and cannot be serviced separately. Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-91...
Throttle Cable — removal, installation, inspection and adjusting Adjustment Note: Minor adjustments to the opening cable can be made using the adjuster near the throttle grip end of the throttle. Where a correct setting cannot be achieved this way, the adjusters at the throttle end of both cables must be used....
Throttle Bodies/lnjectors — removal, installation and inspection Removal Note: Because fuel stored in the fuel rail will be at 3 bar pressure, it is essential that the fuel pressure is reduced before any dismantling of the fuel rail takes place. To reduce pressure, briefly crank the engine with the fuel pump...
Throttle Body Balancing Note: The throttles cannot be balanced using equipment to measure vacuum in each throttle. Instead, the Triumph diagnostic software must be used. 1. Remove the rider's seat' (see page 16-13 ). 2. Remove the fuel tank (see page 10-91 ) and place on a...
Removal and Installation Throttle Position Sensor Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-91 ). 4. Remove the airbox (see page 10-98 ). 5. Remove the throttle body assembly (see page 10-107 )....
Idle Speed Control Stepper Motor — removal and installation Removal 1. Remove the rider's seat (see page 16-13 ). 2. Disconnect the battery, negative (black) lead first. 3. Remove the fuel tank (see page 10-97 ). 4. Remove the airbox (see page 10-98 ). 5. Remove the throttle bodies (see page 10-107 ). 6....
Engine Management Adaption General Information The engine management system fitted to this model is adaptive. This means that the system is able to learn about new or changing ' operating conditions and continuously adapt itself without needing to constantly make major...
Exhaust System — removal and assembly Removal Warning: If the engine has recently been running, the exhaust system will be hot. Before working on or near the exhaust system, allow sufficient time for the exhaust system to cool as touching any part of a hot exhaust system could cause...
Evaporative Emissions Control System California Models Only All California models are fitted with a system to control the evaporation of fuel vapour to the atmosphere. A carbon filled canister absorbs vapour while the engine is not running. When the engine is started, the vapour is...