FASTENER | TORQUE VALUE | Notes | |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Brake hose clamp to frame, rear, screw | 30-40 in·lbs | 3.4-4.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Breather screw: XL Models | 35-55 in·lbs | 4.0-6.2 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Checkvalve housing fastener: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
Checkvalve housing fastener: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Checkvalve plug fitting: XR 1200X | 15-21 ft·lbs | 20.3-28.5 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
Crankcase fastener | 15-19 ft·lbs | 20.3-25.8 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Cylinder headbolts, 1st torque | 96-120 in·lbs | 11-14 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/See procedure |
Cylinder headbolts, 1st torque | 96-120 in·lbs | 11-14 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/See procedure |
Cylinder headbolts, final torque | 13-15 ft·lbs | 18-20 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/Plus 90 degrees. See procedure |
Cylinder headbolts, final torque | 13-15 ft·lbs | 18-20 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/Plus 90 degrees. See procedure |
Cylinder head oil feed flare fitting: XR 1200X | 22-26 ft·lbs | 29.8-35.3 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) |
Cylinder head oil feed line flare nut: XR 1200X | 13-17 ft·lbs | 18-23 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
Cylinder stud | 120-240 in·lbs | 13.6-27.1 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Exhaust pipe clamp bracket screw | 30-33 ft·lbs | 40.7-44.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XL Models |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Gearcase housing plug | 108-156 in·lbs | 12.2-17.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Ignition switch mounting screw | 34-45 in·lbs | 4.0-5.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Ignition switch mounting screw | 34-45 in·lbs | 4.0-5.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto cylinder head fastener: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto induction module fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto wire form fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Isolator mount, front, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Isolator mount, front, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Isolator mount, rear, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Isolator mount, rear, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Oil cooler fastener: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) |
Oil cooler fastener: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Cooler/Apply LOCTITE 243 MEDIUM STRENGHT THREADLOCKER AND SEALANT (blue) |
Oil deflector plate screw: XR 1200X | 38-48 in·lbs | 4.3-5.4 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Oil filter adapter | 18-22 ft·lbs | 24.4-29.8 Nm | 3.23 OIL FILTER MOUNT, Assembly |
Oil line quick connect fitting, cylinder head return: XR 1200X | 108-156 in·lbs | 12.2-17.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil line retainer, front, nut: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil pump cover screws | 70-80 in·lbs | 7.9-9.0 Nm | 3.20 OIL PUMP: XL MODELS, Assembly |
Oil pump feed fitting | 100-120 in·lbs | 11.3-13.6 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump high pressure feed hose fitting nut | 85-105 in·lbs | 9.6-11.8 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump high pressure feed hose to crankcase fitting | 60-90 in·lbs | 6.8-10.2 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump quick connect fitting: XR 1200X | 108-156 in·lbs | 12.2-17.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Pump Lines |
Oil pump rotor cover screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Oil pump rotor cover screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Oil pump to crankcase screw | 125-150 in·lbs | 14.1-16.9 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil rigid line retainer, rear, screw: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil rigid line retainer, rear, screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Pump Lines |
Oil tank mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 3.24 OIL TANK, Installation |
Pinion shaft locking nut: XR 1200X | 19-21 ft·lbs | 26-29 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XL Models/ plus an additional 15-19 degrees of rotation |
Pinion shaft locking nut: XR 1200X | 19-21 ft·lbs | 26-29 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X/ plus 15-19 degrees of rotation |
Piston oil jet screw | 38-48 in·lbs | 4.3-5.4 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Retainer plate, lower front, fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Return oil manifold screw: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Return Oil Manifold |
Rocker cover, inner, large bolt | 18-22 ft·lbs | 24.4-29.8 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, inner, screw | 135-155 in·lbs | 15.3-17.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, inner, small bolt | 135-155 in·lbs | 15.3-17.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, outer, screw | 120-168 in·lbs | 13.5-19.0 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Shift linkage pivot bolt | 120-180 in·lbs | 13.6-20.3 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Shock absorber mounting bolt | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Siren/canister bracket rear brake line fastener | 17-22 ft·lbs | 23.0-29.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link, lower, frame bracket, front, mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link, lower, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Stabilizer link cylinder head bracket | 55-65 ft·lbs | 74.6-88.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link cylinder head bracket | 55-65 ft·lbs | 74.6-88.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stop lamp switch bracket screw | 72-120 in·lbs | 8.1-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Tappet cover, anti-rotation mounting screw | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Tappets |
Tappet cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Tappet Covers, Pushrod Covers and Pushrods |