Prepare
1. Disconnect negative battery cable. Power disconnect.
2. Remove right side rider foot controls. Rider foot controls.
3. Remove clutch cover. Clutch cover.
4. Remove clutch. Removing and installing clutch.
5. Detach shift lever rod assembly from shifter shaft lever. See Rider foot controls.
Remove
Shifter Shaft Assembly
1. See Figure 5-5. Remove screw (1).
2. See Figure 5-6. Remove shifter shaft assembly.
- a. Press down and hold ratchet arm assembly (1).
- b. Remove shifter shaft assembly (3).
- c. See Figure 5-5. Remove shifter shaft lever (2).
Detent Assembly
1. See Figure 5-7. Remove detent arm assembly.
- a. Remove screw (4) and washer.
- b. Remove detent arm assembly (3).
2. Remove detent collar assembly.
- a. Remove screw (1).
- b. Remove detent collar assembly (2).
Shifter Shaft Seal
1. See Figure 5-8. Remove shifter shaft seal.
Install
| PART NUMBER | TOOL NAME |
| HD-51440 | SHIFTER SHAFT SEAL INSTALLER |
| FASTENER | TORQUE VALUE | |
| Detent collar screw | 5.0-7.0 Nm | 45-61 in·lbs |
| Detent arm screw | 10.0-12.0 Nm | 89-106 in·lbs |
| Shifter shaft lever screw | 9.0-11.0 Nm | 80-97 in·lbs |
Shifter Shaft Seal
Note: Install V-groove side of seal toward engine.
1. See Figure 5-8. Install shifter shaft seal with SHIFTER SHAFT SEAL INSTALLER (Part No. HD-51440).
Detent Assembly
1. See Figure 5-9. Verify that index pin is installed.
2. See Figure 5-7. Install detent collar assembly.
- a. Install detent collar assembly (2).
- b. Install screw (1). Tighten to 5.0-7.0 Nm (45-61 in·lbs).
3. Install detent arm assembly.
- a. Install detent arm assembly (3).
- b. Install washer and screw (4). Tighten to 10.0-12.0 Nm (89-106 in·lbs).
Shifter Shaft Assembly
1. See Figure 5-6. Install shifter shaft assembly.
- a. Press down and hold rachet arm assembly (1).
- b. Install shifter shaft assembly (3). Verify centering spring straddles centering stud (2).
- c. See Figure 5-5. Install shifter shaft lever (2).
2. See Figure 5-5. Install screw (1). Tighten to 9.0-11.0 Nm (80-97 in·lbs).
Figure 5-5. Shifter Shaft Lever: 1. Screw; 2. Shifter shaft lever
Figure 5-6. Shifter Shaft Assembly: 1. Ratchet arm assembly; 2. Centering stud; 3. Shifter shaft assembly
Figure 5-7. Detent Assembly: 1. Screw; 2. Detent collar assembly; 3. Detent arm assembly; 4. Screw and washer
Figure 5-8. Shifter Shaft Seal
Figure 5-9. Index Pin
Disassemble
1. See Figure 5-10. Disassemble shifter shaft.
- a. Remove washer (4).
- b. Discard retainer clip (3).
- c. Remove centering spring (2).
Assemble
1. See Figure 5-10. Assemble shifter shaft.
- a. Install centering spring (2).
- b. Install new retainer clip (3).
- c. Install washer (4).
Figure 5-10. Shifter Shaft Centering Spring: 1. Shifter shaft; 2. Centering spring; 3. Retainer clip; 4. Washer
Complete
1. Attach shift lever rod assembly to shifter shaft lever. See Rider foot controls.
2. Verify shifter shaft and detent assembly shift properly.
3. Install clutch. See Removing and installing clutch.
4. Install clutch cover. See Clutch cover.
5. Install right side rider foot controls. See Rider foot controls.
6. Connect negative battery cable. See Power disconnect.