Removal
Warning! The headlamp bulb contains Halogen gas under pressure. Handle the bulb carefully and wear eye protection. Failure to do so could result in death or serious injury.
1. Remove both headlamp bulbs.
2. See Figure 8-23. Remove fasteners (1) and fiber washers (8) securing the headlamp assembly to the headlamp mounting bracket (2).
3. Remove fasteners (3) securing the headlamp lens/reflec-tor assembly (6) to the headlamp bucket (4). Slide the headlamp bucket away from the lens/reflector assembly.
4. HDI ONLY: Remove the position lamp (9) from the lens/ reflector assembly.
Installation
1. See Figure 8-23. Slide the headlamp bucket (4) onto the rear of the lens/reflector assembly and secure with fasteners (3).
2. Attach the headlamp assembly to the headlamp mounting bracket (2) with two fasteners (1) and fiber washers (8). Tighten to 4.5-7.5 Nm (40-66 in-lbs).
3. Adjust headlamp beam. See 1.24 Headlamp alignment.