Removal
1. Remove the rider's seat (see page 16-13).
2. Disconnect the battery, negative (black) lead first.
3. Drain the engine oil (see page 8-7).
Warning: The oil may be hot to the touch. Contact with hot oil may cause the skin to be scalded or burned.
Warning: Prolonged or repeated contact with engine oil can lead to skin dryness, irritation and dermatitis. In addition used engine oil contains' potentially harmful contaminants which can cause cancer. Wear suitable clothing and avoid skin contact.
4. Remove the sump guard (see page 16-24).
5. Remove the three fixings and remove the sump guard bracket.
1. Sump guard bracket; 2. Fixings
6. Remove the exhaust system (see page 10-118).
Warning: The exhaust system will be hot if the engine has recently been running. Always allow sufficient time for the exhaust to cool before working on or near the exhaust system.Contact with a hot exhaust could result in burn injuries.
7. Release the fixings securing the sump to the lower crankcase.
1. Sump; 2. Fixings
8. Detach the sump and collect the water pump drain tube. Remove and discard the four drain tube O-rings.
Note: The water pump drain tube may remain attached to the water pump or become detached with the sump.
1. Water pump drain tube; 2. O-rings
Installation
1. Incorporating new О-rings (two each end of the tube), position the water pump drain tube to the oil pump.
1. Water pump drain tube; 2. O-rings
2. Incorporating a new sump gasket/baffle, position the sump to the lower crankcase.
3. Tighten the sump fixings to 12 Nm.
1. Sump; 2. Fixings
4. Refit the exhaust system (see page 10-95).
5. Refit the sump guard bracket and secure with the three fixings. Tighten to 15 Nm.
1. Sump guard bracket; 2. Fixings
6. Refit the sump guard (see page 16-3).
Note: Use new exhaust gaskets at the downpipe connections with the cylinder head.
7. Fill the engine with the correct grade of engine oil (see page 8-6).
8. Reconnect the battery, positive (red) lead first.
9. Start the engine and ensure that the low oil pressure warning light goes out shortly after starting.
10. Stop the engine and check the engine oil level. Adjust if necessary (see page 8-6).
11. Refit the rider's seat (see page 16-13).