Removal
1. Remove the seat (see page 16-9).
2. Disconnect the battery, negative (black) lead first.
3. Remove the fuel pump and filter assembly (see page 10-93).
4. Working through the fuel pump aperture, release the two side tangs securing the fuel level sender to the bracket inside the fuel tank and carefully withdraw the fuel level sender.
1. Fuel pump aperture; 2. Fuel level sensor; 3. Tangs
Assembly
1. Refit the fuel level sender assembly to the fuel tank ensuring that the upper tang and two side tangs are correctly attached to the bracket inside the fuel tank.
1. Upper tang; 2. Side tangs
Caution: Routing the fuel level sender wiring over the fuel level sender arm will prevent the sender arm from moving through its full range of movement, causing incorrect fuel gauge readings.
2. Check that the fuel level sender wiring is not routed over the fuel level sender arm.
3. Refit the fuel pump and filter assembly (see page 10-93).
4. Refill the fuel tank with the fuel drained earlier.
5. Reconnect the battery, positive (red) lead first.
6. Start the engine and check carefully for fuel leaks. Rectify as necessary.
7. Refit the seat (see page 16-9).