Drain the engine oil. (2-13)
Drain the engine coolant. (2-18)
Remove the seat. (7-4)
Disconnect the battery (-) lead wire (1).
![](https://motoinstruction.ru/img/suzuki/14/119792.jpg)
Remove the fuel tank (2). (5-7)
![](https://motoinstruction.ru/img/suzuki/14/119793.jpg)
Disconnect the cooling fan motor and thermo-switch lead wire coupler. (6-5)
Remove the radiator and water hoses. (6-5)
![](https://motoinstruction.ru/img/suzuki/14/119794.jpg)
Remove the air cleaner box (3). (5-15)
![](https://motoinstruction.ru/img/suzuki/14/119795.jpg)
Remove the throttle body. (5-16)
![](https://motoinstruction.ru/img/suzuki/14/119796.jpg)
Disconnect the spark plug caps.
![](https://motoinstruction.ru/img/suzuki/14/119797.jpg)
Remove the left side frame cover. (7-5)
Disconnect the gear position switch lead wire coupler (1).
![](https://motoinstruction.ru/img/suzuki/14/119798.jpg)
Disconnect the generator lead wire coupler (2) and CKP sensor lead wire coupler (3).
![](https://motoinstruction.ru/img/suzuki/14/119799.jpg)
Remove the ECT sensor lead wire coupler (4).
![](https://motoinstruction.ru/img/suzuki/14/119800.jpg)
Remove the gearshift lever (1).
Remove the engine sprocket cover (2).
![](https://motoinstruction.ru/img/suzuki/14/119801.jpg)
Remove the clutch release assembly (3), its support plate (4) and spring (5).
![](https://motoinstruction.ru/img/suzuki/14/119802.jpg)
Remove the clutch push rod (6).
Remove the clutch cable from the generator cover.
![](https://motoinstruction.ru/img/suzuki/14/119803.jpg)
Note: If it is necessary to replace the clutch cable or clutch release lever, pry up and bend down the stopper (A) of the clutch release lever.
![](https://motoinstruction.ru/img/suzuki/14/119804.jpg)
Flatten the lock washer.
Remove the engine sprocket nut (7) and lock washer while depressing the brake pedal.
![](https://motoinstruction.ru/img/suzuki/14/119805.jpg)
Remove the cotter pin. (For E-03, 28, 33)
Loosen the rear axle nut (1).
Loosen the chain adjusters (2).
![](https://motoinstruction.ru/img/suzuki/14/119806.jpg)
Remove the engine sprocket (3).
![](https://motoinstruction.ru/img/suzuki/14/119807.jpg)
Disconnect the engine ground lead wire (4).
![](https://motoinstruction.ru/img/suzuki/14/119808.jpg)
Disconnect the HO2 sensor lead wire coupler (5) and release the HO2 sensor lead wire from the clamp (6).
![](https://motoinstruction.ru/img/suzuki/14/119809.jpg)
Remove the muffler mounting bolts.
![](https://motoinstruction.ru/img/suzuki/14/119810.jpg)
Remove the muffler mounting bolt (1).
Loosen the front exhaust pipe mounting bolts (2).
![](https://motoinstruction.ru/img/suzuki/14/119811.jpg)
Remove the front exhaust pipe (3).
![](https://motoinstruction.ru/img/suzuki/14/119812.jpg)
Loosen the rear exhaust pipe mounting bolts.
Remove the muffler.
![](https://motoinstruction.ru/img/suzuki/14/119813.jpg)
Remove the right footrest bracket mounting bolts.
![](https://motoinstruction.ru/img/suzuki/14/119814.jpg)
Remove the oil cooler (4).
![](https://motoinstruction.ru/img/suzuki/14/119815.jpg)
Disconnect the starter motor lead wire (1) and oil pressure switch lead wire (2).
![](https://motoinstruction.ru/img/suzuki/14/119816.jpg)
Support the engine with an engine jack.
![](https://motoinstruction.ru/img/suzuki/14/119817.jpg)
Remove the engine mounting nut (3) and bolt (4).
![](https://motoinstruction.ru/img/suzuki/14/119818.jpg)
Loosen the engine mounting thrust adjuster lock-nut with the special tool.
- 09940-14990: Engine mounting thrust adjuster socket wrench.
![](https://motoinstruction.ru/img/suzuki/14/119819.jpg)
Loosen the engine mounting thrust adjuster.
![](https://motoinstruction.ru/img/suzuki/14/119820.jpg)
Remove the left engine mounting bracket (1).
![](https://motoinstruction.ru/img/suzuki/14/119821.jpg)
Disconnect the ignition coil lead wires (2).
Disconnect the water hose clamp (3).
![](https://motoinstruction.ru/img/suzuki/14/119822.jpg)
Remove the engine mounting nut.
![](https://motoinstruction.ru/img/suzuki/14/119823.jpg)
Loosen the engine mounting thrust adjuster lock-nut.
- 09940-14990: Engine mounting thrust adjuster socket wrench.
![](https://motoinstruction.ru/img/suzuki/14/119824.jpg)
Loosen the engine mounting thrust adjuster.
![](https://motoinstruction.ru/img/suzuki/14/119825.jpg)
Loosen the pinch bolt (1).
![](https://motoinstruction.ru/img/suzuki/14/119826.jpg)
Gradually lower the engine assembly by removing the bolt (2), (3).
![](https://motoinstruction.ru/img/suzuki/14/119827.jpg)
Caution! Be careful not to damage the frame and engine when removing the engine from the frame.
![](https://motoinstruction.ru/img/suzuki/14/119828.jpg)