FASTENER | TORQUE VALUE | Notes | |
Air box to bracket fasteners: XR 1200X | 36-60 in·lbs | 4.1-6.7 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Air cleaner breather screw | 84-120 in·lbs | 9.5-13.6 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air cleaner breather screw | 84-120 in·lbs | 9.5-13.6 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Cylinder head exhaust port nut | 96-120 in·lbs | 10.9-13.6 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Cylinder head oil feed flare fitting: XR 1200X | 22-26 ft·lbs | 29.8-35.3 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Cylinder head oil feed line flare nut: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
ET sensor | 120-168 in·lbs | 13.6-19.0 Nm | 4.7 ENGINE TEMPERATURE (ET) SENSOR, Installation |
EVAP canister clip mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister guard screw | 35-45 in·lbs | 4.0-5.1 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister mounting bracket screw | 17-22 ft·lbs | 23.1-29.9 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister mounting bracket screw | 17-22 ft·lbs | 23.1-29.9 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
Exhaust clamp, lower nut: XR 1200X | 30-33 ft·lbs | 40.7-44.7 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Exhaust flange nut: XR 1200X | 96-120 in·lbs | 10.8-13.6 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installa-tion/SPECIAL SEQUENCE TO TIGHTEN |
Exhaust heat shield clamps | 20-40 in·lbs | 2.3-4.5 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Exhaust heat shield clamps | 20-40 in·lbs | 2.3-4.5 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Exhaust pipe clamp bracket screw: XL Models | 30-33 ft·lbs | 40.7-44.8 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Exhaust pipe clamp nut: XL Models | 20-30 ft·lbs | 27.1-40.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Filler housing screws | 40-45 in·lbs | 4.5-5.1 Nm | 4.5 FUEL TANK: XR 1200X, Assemble Fuel Tank |
Fuel hose retaining bracket screw | 60 in·lbs | 6.8 Nm | 4.15 FUEL INJECTORS, Installation |
Fuel pump bracket mounting screw | 19-36 in·lbs | 2.1-4.1 Nm | 4.16 FUEL PUMP, Assembly |
Fuel pump module mounting screw | 40-45 in·lbs | 4.5-5.1 Nm | 4.16 FUEL PUMP, Installation |
Fuel pump module mounting screw | 40-45 in·lbs | 4.5-5.1 Nm | 4.17 FUEL FILTER ELEMENT, Installation |
Fuel tank cover screw: XR 1200X | 24-30 in·lbs | 2.7-3.4 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.4 FUEL TANK: XL MODELS, Installing Fuel Tank |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.15 FUEL INJECTORS, Installation |
IAC mounting screw: XL models | 60 in·lbs | 6.8 Nm | 4.10 IDLE AIR CONTROL (IAC), Installation: XL Models |
IAC mounting screw: XL Models | 60 in·lbs | 6.8 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
IAC mounting screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.9 INDUCTION MODULE: XR 1200X, Assembly |
IAC mounting screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.10 IDLE AIR CONTROL (IAC), Installation: XR 1200X |
Induction module cable bracket screw: XL Models | 60 in·lbs | 6.8 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
Induction module coverto cylinder head fastener: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
Induction module coverto cylinder head sockethead bolts: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module coverto induction module fastener: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module coverto induction module fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
Induction module coverto wire form fastener: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module mounting bracket screw: XL models | 90-120 in·lbs | 10.2-13.6 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Induction module screw: XL models | 35 in·lbs | 4.0 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
Induction module screw: XL Models | 35 in·lbs | 4.0 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XL Models |
Intake manifold mounting screw: XL models | 96-120 in·lbs | 10.9-13.6 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Intake manifold mounting screw: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Interconnect bracket to frame fastener: XR 1200X | 30-33 ft·lbs | 40.7-44.7 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Master cylinder mounting bracket, rear, screw: XL models | 17-22 ft·lbs | 23.0-29.8 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
Muffler interconnect bracket mounting screw: XL Models | 30-33 ft·lbs | 40.7-44.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler mount to frame, front fastener: XR 1200X | 45-50 ft·lbs | 61.0-67.8 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler mount to frame, rear fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler to front muffler mount fastener: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler to interconnect bracket screw: XL Models | 15-19 ft·lbs | 20.4-25.8 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler to muffler bolt: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler torca clamp nut | 38-43 ft·lbs | 51.6-58.4 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler to rear muffler mount fastener: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
O2 sensor | 29-44 ft·lbs | 39.3-59.7 Nm | 4.12 OXYGEN (O2) SENSOR, Installation |
O2 sensor | 29-44 ft·lbs | 39.3-59.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Throttle cable bracket screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.9 INDUCTION MODULE: XR 1200X, Assembly |
TMAP sensor screw | 80 in·lbs | 9.0 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
TPS screw: XL Models | 35 in·lbs | 4.0 Nm | 4.6 THROTTLE POSITION SENSOR (TPS), Installation: XL Models |
TPS screw: XR 1200X | 29 in·lbs | 3.3 Nm | 4.6 THROTTLE POSITION SENSOR (TPS), Installation: XR 1200X |
Wire form to induction module cover fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |