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Rear master cylinder — assembly (Triumph Street Triple 765 R/RS)

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  • Rear master cylinder — assembl…
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Warning!
  • Never use mineral-based grease (such as lithium or copper based grease) in any area where contact with the braking system hydraulic seals and dust seals is possible. Mineral-based grease will damage the hydraulic seals and dust seals in the calipers and master cylinders.
  • Damage caused by contact with mineral-based grease may reduce braking efficiency resulting in loss of motorcycle control and an accident.


Warning!
  • Before installation, all internal brake components should be cleaned and lubricated with clean new DOT 4 brake fluid.
  • Never use solvents, petrol (gasoline), engine oil, or any other petroleum distillate on internal brake components as this will cause deterioration of the hydraulic seals in the calipers and master cylinders.
  • A dangerous riding condition leading to loss of motorcycle control and an accident could result if this warning is ignored.


1. Clean the master cylinder bore, piston and seals, with new brake fluid.

2. Ensure all ports are clear of obstruction.

Warning! Ensure that the piston and piston seal are fitted facing the same way as noted during removal. A dangerous riding condition leading to an accident could result from incorrect assembly of the master cylinder.


3. Install the spring and piston set together.

4. Apply a small amount of brake grease to the push rod.

5. Install the push rod in the master cylinder and retain with a new circlip.

6. Refit the boot.

1. Reservoir hose; 2. Piston set; 3. Dust boot; 4. Push rod; 5. Clevis pin; 6. Clip; 7. Circlip

1. Reservoir hose; 2. Piston set; 3. Dust boot; 4. Push rod; 5. Clevis pin; 6. Clip; 7. Circlip



(The source is located on a website: Motoinstruction.ru)

7. If the push rod has been disassembled, set the push rod free length to 75.5 mm, as shown below:

1. Push rod; 2. Lock nut

1. Push rod; 2. Lock nut


8. Tighten the lock nut to 18 Nm.
See this article in russian language
This article has been reviewed: Kirill Prokofiev
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Triumph 765 R/RS 4: Brake system
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Rear master cylinder — inspection
Rear master cylinder — disassembly
Rear master cylinder — removal
Rear brake disc — installation
Rear master cylinder — installation
Front abs wheel speed sensor — removal
Front abs wheel speed sensor — installation
Front abs pulser ring — removal
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765 R/RS 4 (2017-2024) 
  • Information for owner
  • Introduction to manual
  • Engine and systems
  • Engine repair
  • Fuel and control system
  • Lubrication system
  • Cooling system
  • Transmission
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  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Electrical circuits
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