FASTENER | TORQUE VALUE | Notes | |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.5 WHEELS, General |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Axle, front, pinch screw: XL Models | 21-27 ft·lbs | 28.5-36.6 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, pinch screw: XL Models | 21-27 ft·lbs | 28.5-36.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Axle, front, pinch screw: XR 1200X | 41-48 ft·lbs | 55.6-65.1 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, pinch screw: XR 1200X | 41-48 ft·lbs | 55.6-65.1 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 2.5 WHEELS, General |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 2.5 WHEELS, Rear Wheel |
Belt guard screw: XL Models | 120-180 in·lbs | 13.6-20.4 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XL Models |
Belt guard screw: XR 1200X | 72-96 in·lbs | 8.1-10.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XR 1200X |
Brake caliper, front, bridge bolt | 12-18 ft·lbs | 16.9-24.5 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake caliper, front, mounting bolt | 28-38 ft·lbs | 38.0-51.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake caliper, front, mounting bolt | 28-38 ft·lbs | 38.0-51.6 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Assembly |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.17 BLEEDING BRAKES, Procedure |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/Cast front wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/Laced front wheel |
Brake disc, rear, screw | 30-45 ft·lbs | 40.7-61.1 Nm | 2.5 WHEELS, Rear Wheel |
Brake hose clamp to battery tray screw | 30-40 in·lbs | 3.4-4.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake hose clamp to rear fork screw | 30-40 in·lbs | 3.4-4.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line/switch, rear, tee bracket screw: XL Models | 72-120 in·lbs | 8.14-13.6 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line/switch, rear, tee bracket screw: XR 1200X | 17-22 in·lbs | 1.9-2.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake line clamp screw, fork bracket | 45-65 in·lbs | 5.1-7.4 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line clamp screw, steering stem, XL Models | 120-168 in·lbs | 13.6-19.0 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line clamp screw, steering stem, XR 1200X | 96-144 in·lbs | 11-16 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake master cylinder, front, reservoir cover screw | 9-17 in·lbs | 1.0-2.0 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 2.17 BLEEDING BRAKES, Procedure |
Brake master cylinder, rear, mounting screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder, rear, mounting screw: XR 1200X | 72-96 in·lbs | 8.1-10.9 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Installation |
Brake master cylinder, rear, pushrod nut: XR 1200X | 130-173 in·lbs | 14.7-19.6 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Assembly |
Brake master cylinder, rear, pushrod shoulder nut | 130-173 in·lbs | 14.7-19.6 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Assembly |
Brake master cylinder clamp, front, screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Brake master cylinder mounting bracket, rear, screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder mounting bracket, rear, screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.13 REAR BRAKE MASTER CYLINDER RESERVOIR, Installation: XL Models |
Brake master cylinder reservoir, rear, mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 2.13 REAR BRAKE MASTER CYLINDER RESERVOIR, Installation: XR 1200X |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.23 REAR FORK, Installation |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installing Brake Pads in Caliper |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installing Brake Pads in Caliper |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to brake pedal screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to brake pedal screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Caliper bolt pin: XL Models | 15-18 ft·lbs | 19.6-24.5 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Caliper to mouting bracket: XL Models | 87-130 in·lbs | 9.8-14.7 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Clutch cable fitting | 36-108 in·lbs | 4.1-12.2 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Clutch inspection cover screws | 90-120 in·lbs | 10.2-13.6 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Clutch lever anti-rattle spring screw | 8-13 in·lbs | 0.9-1.5 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Cylinder head exhaust port nut | 96-120 in·lbs | 10.9-13.6 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Debris deflector screw: XL Models | 36-60 in·lbs | 4.1-6.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Debris Deflector: XL Models |
Debris deflector screw: XR 1200X | 72-96 in·lbs | 8.1-10.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Debris Deflector: XR 1200X |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Exhaust pipe clamp bracket screw | 30-33 ft·lbs | 40.7-44.7 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Fender, inner screw: XR 1200X | 72-120 in·lbs | 8.1-13.6 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Fender, rear, mounting fastener | 132-216 in·lbs | 14.9-24.4 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Fender, rear, mounting fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Fender brace, rear, screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Fender bracket to forks, front: XR 1200X | 15-19 ft·lbs | 21-25 Nm | 2.31 FRONT FENDER, All Models |
Fender support, rear, screw | 132-216 in·lbs | 14.9-24.4 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Fender to bracket, front: XR 1200X | 30-60 in·lbs | 4.1-6.8 Nm | 2.31 FRONT FENDER, All Models |
Fender to fork brace, front: XL 1200X | 30-42 in·lbs | 3.4-4.7 Nm | 2.31 FRONT FENDER, All Models/Tighten in cross pattern. |
Fender to forks, front: XL except XL 1200X | 96-156 in·lbs | 10.9-17.6 Nm | 2.31 FRONT FENDER, All Models |
Footrest bracket fastener: XR 1200X | 45-50 ft·lbs | 61-68 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Footrest clevis fastener: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Right Footrest and Rear Brake Pedal Assembly |
Footrest clevis fastener: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.23 REAR FORK, Installation |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.20 FRONT FORK: XR 1200X, Installation |
Fork, front, oil drain screw: XL 883N/R | 13-17 in·lbs | 1.5-2.0 Nm | 2.19 FRONT FORK: XL MODELS, Changing Fork Oil: XL Models |
Fork, front, stem bolt, 1st torque | 23-27 ft·lbs | 31.2-36.6 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork, front, stem bolt, final torque | 72-96 in·lbs | 8.1-10.9 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork, lower front, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 2.23 REAR FORK, Installation |
Fork brace to forks: XL 1200X | 18-22 ft·lbs | 25-30 Nm | 2.31 FRONT FENDER, All Models |
Fork cap to outer tube: XR 1200X | 21-29 ft·lbs | 29-39 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Fork piston rod hex nut: XR 1200X | 19-22 ft·lbs | 26-30 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Fork slider tube cap | 22-58 ft·lbs | 29.9-78.7 Nm | 2.19 FRONT FORK: XL MODELS, Changing Fork Oil: XL Models |
Fork slider tube cap | 22-58 ft·lbs | 29.9-78.7 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork slider tube fastener: XL Models | 132-216 in·lbs | 14.9-24.4 Nm | 2.19 FRONT FORK: XL MODELS, Assembly |
Fork stem pinch bolt | 30-35 ft·lbs | 40.7-47.5 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork stem pinch bolt | 30-35 ft·lbs | 40.7-47.5 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Gear shift lever pinch screw | 16-20 ft·lbs | 21.7-27.1 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser bolt, lower | 30-40 ft·lbs | 40.7-54.3 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser bolt, lower | 30-40 ft·lbs | 40.7-54.3 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser cover screw | 8-12 in·lbs | 0.9-1.4 Nm | 2.30 HANDLEBAR, Installation |
Hub plate mounting screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/XL 883N |
Isolator, front, mounting bracket screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Isolator, front, mounting bracket screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
License plate, rear, keps nut, XL 1200C/C ANV/CP/CA/CB | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 1200C/C ANV/CP/CA/CB |
License plate bolt | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 883R/L |
License plate bracket, rear, fasteners: XL 1200C/C ANV/CP/CA/CB | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 1200C/C ANV/CP/CA/CB |
License plate fasteners, front: XL 1200X/C/C ANV (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.32 FRONT LICENSE PLATE: INDIA MODELS, Front License Plate: XL Models (India) |
License plate fasteners, front: XL 883L/N/R (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.32 FRONT LICENSE PLATE: INDIA MODELS, Front License Plate: XL Models (India) |
License plate screw: XL 883L/R (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.37 REAR LICENSE PLATE: INDIA MODELS, Rear License Plate: XL Models (India) |
License plate screw: XL 883N, XL 1200X (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.37 REAR LICENSE PLATE: INDIA MODELS, Rear License Plate: XL Models (India) |
License plate support bracket screws | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 883R/L |
Mirror stem locknut | 96-144 in·lbs | 10.9-16.3 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Mirror stem locknut | 96-144 in·lbs | 10.9-16.3 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Muffler bracket to footrest bracket screw: XR 1200X | 15-19 ft·lbs | 20.4-25.8 Nm | 2.43 PASSENGER FOOTRESTS, XR 1200X |
Passenger footrest support bracket fastener: XL Models | 45-50 ft·lbs | 61-68 Nm | 2.43 PASSENGER FOOTRESTS, XL Models |
Passenger footrest support bracket fastener: XR 1200X | 45-50 ft·lbs | 61-68 Nm | 2.43 PASSENGER FOOTRESTS, XR 1200X |
Passenger pillion retainer post screw: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Rear caliper mounting bolt | 14-18 ft·lbs | 19.6-24.5 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Rear caliper pin bolt | 14-18 ft·lbs | 19.6-24.5 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Rider footrest support bracket mounting screw | 45-50 ft·lbs | 61-68 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Rod guide case to inner tube: XR 1200X | 66 ft·lbs | 90 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Saree guard, left-front, passenger footrest support bracket fastener | 16-20 ft·lbs | 21.7-27.1 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Seat mounting screw: XL Models | 20-40 in·lbs | 2.3-4.5 Nm | 2.39 SEAT, Seat: XL Models |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Shifter rod to shift lever screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter rod to shift lever screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift lever pinch screw | 16-20 ft·lbs | 21.7-27.1 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift linkage fastener | 120-180 in·lbs | 13.6-20.3 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Shift pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift rod jamnuts | 84-132 in·lbs | 9.5-14.9 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Adjusting Shift Pedal: Forward Controls Models |
Shift rod jamnuts | 84-132 in·lbs | 9.5-14.9 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Adjusting Shift Lever |
Shift rod screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Adjusting Shift Pedal: Forward Controls Models |
Shift rod screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Adjusting Shift Lever |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.5 WHEELS, Rear Wheel |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XL Models |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.24 SHOCK ABSORBERS, Installation/Apply 2-3 drops of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) to the threads. |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.24 SHOCK ABSORBERS, Installation |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India)/Saree Guards: Apply 2-3 drops of LOCTITE 243 MEDIUM STRENGTH THREADLOCKERAND SEALANT to the threads. |
Single caliper cast front wheel hub plate screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Sealed Wheel Bearings |
Spoke nipple | 55 in·lbs | 6.2 Nm | 2.7 CHECKING AND TRUING WHEELS, Truing Laced Wheels |
Sprocket cover, forward and lower screw | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.7 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket mounting screw, 1st torque | 60 ft·lbs | 81.3 Nm | 2.5 WHEELS, Rear Wheel |
Sprocket mounting screw, final torque | 80 ft·lbs | 108.0 Nm | 2.5 WHEELS, Rear Wheel |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Lower Front Stabilizer Link |
Stabilizer link, upper front, engine bracket mounting screw | 55-65 ft·lbs | 74.6-88.2 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Lower Front Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Rear Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stop lamp, rear, switch: XL Models | 132-168 in·lbs | 14.9-18.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Stop lamp, rear, switch: XR 1200X | 132-168 in·lbs | 14.9-18.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Strut cover fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Strut cover fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.28 THROTTLE CABLES: ALL MODELS, Assembly and Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.30 HANDLEBAR, Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.30 HANDLEBAR, Installation |
Tailsection bolts: XR 1200X | 72-120 in·lbs | 8.1-13.6 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Turn signal clamp, front, screw | 96-120 in·lbs | 10.9-13.6 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Turn signal stalk locknut | 132-216 in·lbs | 14.9-24.4 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Turn signal stalk locknut | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Turn signal stalk locknut | 132-216 in·lbs | 14.9-24.4 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Turn signal stalk locknut | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Valve stem, tubeless type, nut | 12-15 in·lbs | 1.4-1.7 Nm | 2.4 TIRES, Installation |
Valve stem, tube type, nut | 3-7 in·lbs | 0.3-0.8 Nm | 2.4 TIRES, Installation |