Meter Unit Removal
- Remove the headlight assy (see Headlight Removal/In-stallation).
- Disconnect the connector [A].
- Remove the meter unit by taking off the mounting screws [B] with the washers.
![](https://motoinstruction.ru/img/kawasaki/23/129231.jpg)
Caution: Place the meter unit so that the face is up. If a meter unit is left upside down or sideways for any length of time, it will malfunction.
Meter, Gauge Disassembly
Remove:
- Meter Unit (See Meter Unit Removal)
- Screws [A]
- Slide out the dust cover [B] and remove the lower meter cover [C].
![](https://motoinstruction.ru/img/kawasaki/23/129232.jpg)
Separate the meter assembly [A] and upper meter cover [B].
![](https://motoinstruction.ru/img/kawasaki/23/129233.jpg)
Electronic Combination Meter Unit Inspection
- Remove the meter unit [A] (See Meter Unit Removal).
- [1] Battery (+)
- [2] Ignition
- [3] Ground (-)
- [4] Fuel Lever Sensor
- [5] Speed Sensor Signal
- [6] Tachometer Signal
- [7] Water Temperature Sensor (-)
- [8] Oil Pressure Warning Indicator Light (LED) (-)
- [9] Fuel Reserve Switch
- [10] Speed Sensor Supply Voltage
- [11] High Beam Indicator Light (LED) (+)
- [12] Neutral Indicator Light (LED) (-)
- [13] Unused (KLE650A Models)
- ABS Indicator Light (LED) (-) (KLE650B Models)
- [14] Right Turn Signal Indicator Light (LED) (+)
- [15] Left Turn Signal Indicator Light (LED) (+)
- [16] FI Indicator Light (LED) (-)#
![](https://motoinstruction.ru/img/kawasaki/23/129234.jpg)
Caution: Do not drop the meter unit. Place the meter unit so that it faces upward. If the meter unit is left upside down or sideways for a long time or dropped, it will malfunction. Do not short each terminals.
Liquid Crystal Display (LCD) Segment Check
- Using the auxiliary wires, connect the 12 V battery to the meter unit connector as follows.
Connect the battery positive terminal to the terminal [1]. OConnect the battery negative terminal to the terminal [3].
![](https://motoinstruction.ru/img/kawasaki/23/129235.jpg)
- Connect the terminal [2] to the terminal [1].
![](https://motoinstruction.ru/img/kawasaki/23/129236.jpg)
When the terminals are connected, all the LCD segment [A] appear for three seconds.
If the LCD segments will not appear, replace the meter assembly.
- Disconnect the terminal [2].
All the LCD segments disappear.
If the segment do not disappear, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129237.jpg)
Mode and reset button operation check
- Connect the 12 V battery and terminals in the same manner as specified in the "Liquid Crystal Display (LCD) Segments Check".
- Check that the display change to the CLOCK, ODO, TRIP A and TRIP B displays each time the MODE button [A] is pressed.
If the fuel level gauge flashed, display change to CLOCK, FUEL, ODO, TRIP A and TRIP B.
If the display function does not work, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129238.jpg)
![](https://motoinstruction.ru/img/kawasaki/23/129239.jpg)
- Indicate the clock mode.
- Check that when the RESET button in CLOCK mode is pushed for more than two seconds, the meter display turns to the clock set mode.
Both the hour and minute display start flashing.
![](https://motoinstruction.ru/img/kawasaki/23/129240.jpg)
- In the HOUR/MINUTE setting mode, press the RESET button again to effect the HOUR setting mode.
The hour display flashes on the display.
- Press the MODE button to set the hour.
![](https://motoinstruction.ru/img/kawasaki/23/129241.jpg)
- In the HOUR setting mode, press the RESET button to effect the MINUTE setting mode.
The minute display flashes on the display.
- Press the MODE button to set the minute.
- In the MINUTE setting mode, press the RESET button to return to the HOUR/MINUTE setting mode.
- Press the MODE button to complete the time setting process.
![](https://motoinstruction.ru/img/kawasaki/23/129242.jpg)
The clock starts counting the seconds as soon as the
MODE button is pressed.
![](https://motoinstruction.ru/img/kawasaki/23/129243.jpg)
- Indicate the ODO mode.
- Check that the display [A] change to the mile and km display each time by pushing the RESET button while MODE button pushed in.
Note: Mile/Km display can alternate between English and metric modes (mile and km) in the digital meter. Make sure that km or mile according to local regulations is correctly displayed before riding.
If the display function does not work and adjust, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129244.jpg)
Speedometer Check
- Connect the 12 V battery and terminals in the same manner as specified in the "Liquid Crystal Display (LCD) Segments Check".
- The speed equivalent to the input frequency is indicated in the oscillator [A], if the square wave (illustrated as shown) would be input into the terminal [5].
Indicates approximately 60 mph in case the input frequency would be approximately 169.0 Hz.
Indicates approximately 60 km/h in case the input frequency would be approximately 105.6 Hz.
![](https://motoinstruction.ru/img/kawasaki/23/129245.jpg)
Speed Sensor Electric Source Check
- Connect the 12 V battery and terminals in the same manner as specified in the "Liquid Crystal Display (LCD) Segments Check".
- Set the hand tester to the DC 25 V range and connect it to the terminals [10] and [3].
Special Tool - Hand Tester: 57001-1394
If the voltage is less than 8 V, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129246.jpg)
Odometer Check
- Check the odometer with the speedometer in the same way.
If value indicated in the odometer is not added, replace the meter assembly.
Note: The data is maintained even if the battery is disconnected. When the figures come to 999999, they are stopped and locked.
![](https://motoinstruction.ru/img/kawasaki/23/129247.jpg)
Trip A/B Meter Check
- Check the trip A or B meters with the speedometer in the same way.
If value indicated in the trip A/B meters is not added, replace the meter assembly.
- Check that when the RESET button is pushed for more than two seconds, the figure display turns to 0.0.
If the figure display does not indicate 0.0, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129248.jpg)
Tachometer Check
- Connect the 12 V battery and terminals in the same manner as specified in the "Liquid Crystal Display (LCD) Segments Check".
- When the terminals are connected, the tachometer needle momentary points to the last reading, and then return to the 0 potion.
If the needle function does not work, replace the meter assembly,
- The revolutions per minute (rpm) equivalent to the input frequency is indicated in the oscillator [A] if the square wave (illustrated as shown) would be input into the terminal [6].
Indicates approximately 4 000 rpm in case the input frequency would be approximately 133.3 Hz.
![](https://motoinstruction.ru/img/kawasaki/23/129249.jpg)
Fuel Level Gauge Check
- Connect the 12 V battery and terminals in the same manner way as specified in the "Liquid Crystal Display (LCD) Segments Check".
- Connect the variable resistor [A] to the terminal [4] as shown.
- Check that the number of segments matches the resistance value of the variable resistor.
When the terminal [4] is connected, one segment in the fuel level gauge should appear about every 15 seconds.
![](https://motoinstruction.ru/img/kawasaki/23/129250.jpg)
Variable Resistor Resistance (O) | Display Segments [B] |
10 | 6 |
55 | 3 |
100 | 1 |
![](https://motoinstruction.ru/img/kawasaki/23/129251.jpg)
If the display function does not work, replace the meter assembly.
Fuel Level Warning Check
- Connect the 12 V battery and terminals in the same manner way as specified in the "Liquid Crystal Display (LCD) Segments Check".
- Connect the variable resistor [A] to the terminal [9] as shown.
- Adjust the resistance value to the approximately 100 Ω.
![](https://motoinstruction.ru/img/kawasaki/23/129252.jpg)
- Check that one segment [A] in the fuel gauge starts flashing.
- Check that the Fuel segments [B] flashes in the LCD.
If the display function does not work, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129253.jpg)
Lights (LED) Inspection
- Neutral Indicator Light (LED) [A]
- FI Indicator Light (LED) [B]
- Oil Pressure Wiring Indicator Light (LED) [C]
- Water Temperature Warning Indicator Light (LED) [D]
- Right Turn Signal Indicator Light (LED) [E]
- Left Turn Signal Indicator Light (LED) [F]
- High Beam Indicator Light (LED) [G]
- Illumination Light (LED) [H]
- ABS Indicator Light (LED) (KLE650B Models) [I]
![](https://motoinstruction.ru/img/kawasaki/23/129254.jpg)
Illumination Light (LED)
- Connect the 12 V battery and terminals in the same manner way as specified in the "Liquid Crystal Display (LCD) Segments Check".
When the terminal are connected, the illumination light (LED) should go on.
If the illumination light (LED) does not go on, replace the meter assembly.
- Connect the 12 V battery and terminals in the same manner as specified in the "Liquid Crystal Display (LCD) Segments check".
- Using the auxiliary leads, connect a 12 V battery to the meter unit connector as follows.
- Water Temperature Warning Indicator Light (LED)
- Battery Negative (-) Terminal to Terminal [7]
![](https://motoinstruction.ru/img/kawasaki/23/129255.jpg)
- Oil Pressure Warning Indicator Light (LED)
- Battery Negative (-) Terminal to Terminal [8]
![](https://motoinstruction.ru/img/kawasaki/23/129256.jpg)
- High Beam Indicator Light (LED)
- Battery Positive (+) Terminal to Terminal [11]
![](https://motoinstruction.ru/img/kawasaki/23/129257.jpg)
- Neutral Indicator Light (LED)
- Battery Negative (-) Terminal to Terminal [12]
![](https://motoinstruction.ru/img/kawasaki/23/129258.jpg)
- Right and Left Turn Signal Indicator Light (LED)
- For Right Turn Signal Indicator Light (LED)
- Battery Positive (+) Terminal to Terminal [14]
- For Left Turn Signal Indicator Light (LED) Battery Positive (+) Terminal to Terminal [15]
![](https://motoinstruction.ru/img/kawasaki/23/129259.jpg)
- FI Indicator Light (LED)
- Battery Negative (-) Terminal to Terminal [16]
![](https://motoinstruction.ru/img/kawasaki/23/129260.jpg)
- If each lights (LED) does not go on, replace the meter assembly.
KLE650B Models
ABS Indicator Light (LED)
- Connect the 12 V battery and terminals in the same manner way as specified in the "Liquid Crystal Display (LCD) Segments Check".
When the terminal are connected, the ABS warning indicator light (LED) should go on.
If the ABS warning indicator light (LED) does not go on, replace the meter assembly.
- Connect the battery negative (-) terminal to the terminal [13].
When the terminal are connected, the ABS warning indicator light (LED) should goes off.
If the ABS warning indicator light (LED) does not go off, replace the meter assembly.
![](https://motoinstruction.ru/img/kawasaki/23/129261.jpg)
Meter Circuit
![](https://motoinstruction.ru/img/kawasaki/23/129262.jpg)
1. ABS Hydraulic Unit (LE650B Models); 2. Oil Pressure Warning Indicator Light (LED) Delay Unit; 3. Frame Ground; 4. Meter Unit; 5. Water-Proof Joint A; 6. Water-Proof Joint B; 7. ECUFuse15A; 8. Ignition Fuse 10 A; 9. Fuse Box; 10. Main Fuse 30 A; 11. Battery 12 V 10 Ah; 12. Frame Ground; 13. Fuel Reserve Switch; 14. Joint Connector; 15. ECU; 16. Oil Pressure Switch; 17. Neutral Switch; 18. Water Temperature Sensor; 19. Water-Proof Joint E; 20. Speed sensor; 21. Water-proof Joint C; 22. Fuel Level Sensor; 23. Ignition Switch