Headlight Beam Horizontal Adjustment
- Refer to the Headlight Aiming Inspection in the Periodic Maintenance chapter.
Headlight Beam Vertical Adjustment
- Refer to the Headlight Aiming Inspection in the Periodic Maintenance chapter.
Headlight Bulb Replacement
Remove:
- Headlight Assy (See Headlight Removal/Installation)
- Headlight Bulb Dust Cover [A]
![](https://motoinstruction.ru/img/kawasaki/23/129198.jpg)
Remove:
- Hook [A]
- Headlight Bulb [B]
Caution: When handling the quartz-halogen bulb, never touch the glass portion with bare hands. Always use a clean cloth. Oil contamination from hands or dirty rags can reduce bulb life or cause the bulb to explode.
![](https://motoinstruction.ru/img/kawasaki/23/129199.jpg)
Note: CIean off any contamination that inadvertently gets on the bulb with alcohol or soap and water solution.
- Replace the headlight bulb.
- Fit the projection [A] of the bulb in the hollow [B] of the headlight.
- Install the hook [C].
![](https://motoinstruction.ru/img/kawasaki/23/129200.jpg)
- Fit the dust cover [A] with the "Top" mark upward onto the bulb [B] firmly as shown.
- Good [C]
- Bad [D]
- Top Mark [E]
- After installation, adjust the headlight aim (See Headlight Aiming Inspection in the Periodic Maintenance chapter).
Other Bulb: Repeat the above steps.
![](https://motoinstruction.ru/img/kawasaki/23/129201.jpg)
![](https://motoinstruction.ru/img/kawasaki/23/129202.jpg)
City Light Bulb Replacement
- Remove the middle fairings (See Middle Fairing Removal/Installation).
- Pull out the socket [A] together with the bulb.
![](https://motoinstruction.ru/img/kawasaki/23/129203.jpg)
- Pull the bulb [A] out of the socket.
Caution: Do not turn the bulb. Pull the bulb out to prevent damage to the bulb. Do not use bulb rated for greater wattage then the specified valve.
- Replace the bulb with a new one.
Other Bulb: Repeat the above steps.
![](https://motoinstruction.ru/img/kawasaki/23/129204.jpg)
Headlight Removal/Installation
Remove:
- Middle Fairings (see Middle (Both Sides) Fairing Removal in the Electrical System chapter)
- Mounting Bolts [A]
- Mounting Nuts [B] (Both Sides)
![](https://motoinstruction.ru/img/kawasaki/23/129205.jpg)
- Disconnect the headlight connectors [A] and city light connectors [B].
- Remove the headlight assy.
![](https://motoinstruction.ru/img/kawasaki/23/129206.jpg)
- Installation is the reverse of removal.
Insert the hook [A] of the inner cover into the slot [B] of the headlight assy.
![](https://motoinstruction.ru/img/kawasaki/23/129207.jpg)
Tail/Brake Light Removal
- Remove the seat covers (See Seat) Cover Removal in the Frame chapter).
- Open the clamps [A].
- Remove the bolts [B].
![](https://motoinstruction.ru/img/kawasaki/23/129208.jpg)
- Disconnect the connector [A].
Remove:
- Bolts [B] and Clamps Tail/Brake Light [C]
![](https://motoinstruction.ru/img/kawasaki/23/129209.jpg)
Tail/Brake Light Installation
- Installation is the reverse of removal, note the following.
Tighten:
Torque - Tail/Brake Light Mounting Bolts: 1.2 Nm (0.12 kgf·m, 11 in·lb)
Route the harness and leads correctly (See Cable, Wire, and Hose Routing section in the Appendix chapter).
License Plate Light Bulb Replacement
Remove:
- Screws [A]
- License plate light cover [B]
![](https://motoinstruction.ru/img/kawasaki/23/129210.jpg)
- Push and turn the bulb [A] counterclockwise and remove it.
![](https://motoinstruction.ru/img/kawasaki/23/129211.jpg)
- Insert the new bulb [A] by aligning its upper and lower pins [B] with the upper and lower grooves [C] in the socket, and turn the bulb clockwise.
Turn the bulb about 15°.
- Install the license plate light cover.
Tighten:
Torque - License Plate Light Cover Screws: 0.90 Nm (0.090 kg·fm, 8 in·lb)
![](https://motoinstruction.ru/img/kawasaki/23/129212.jpg)
Headlight/Tail Light Circuit
![](https://motoinstruction.ru/img/kawasaki/23/129213.jpg)
1. Ignition Switch; 2. Water-proof Joint A; 3. Water-proof Joint B; 4. Right City Right; 5. Left City Right; 6. Headlight (High Beam); 7. Headlight (Low Beam); 8. Dimmer Switch; 9. Passing Switch; 10. Headlight Relay; 11. Relay Box; 12. Starter Relay; 13. Main Fuse 30 A; 14. Battery 12 V 10 Ah; 15. Frame Ground; 16. Tail/Brake Light; 17. License Plate Light 12V5W; 18. Joint Connector; 19. Water-proof Joint C; 20. Alternator; 21. Fuse Box; 22. Headlight Fuse 10A; 23. Tail Light Fuse 10 A;
Turn Signal Light Bulb Replacement
Remove:
- Screw [A]
- Turn Signal Light Lens [B]
![](https://motoinstruction.ru/img/kawasaki/23/129214.jpg)
- Push and turn the bulb [A] counterclockwise and remove it.
![](https://motoinstruction.ru/img/kawasaki/23/129215.jpg)
- Insert the new bulb [A] by aligning its upper and lower pins [B] with the upper and lower grooves [C] in the socket, and turn the bulb clockwise.
Turn the bulb about 15°.
- Install the projections of the lens to the dints of the turn signal light.
Tighten:
Torque - Turn Signal Light Lens Screw: 1.0 Nm (0.10 kg·fm, 9 in·lb)
![](https://motoinstruction.ru/img/kawasaki/23/129216.jpg)
Turn Signal Relay Inspection
Remove:
- Left Middle Fairing (See Middle Fairing Removal in the Frame chapter)
- Turn Signal Relay [A]
![](https://motoinstruction.ru/img/kawasaki/23/129217.jpg)
- Connect one 12 V battery and turn signal lights as indicated in the figure, and count how may times the lights flash for one minute.
- Turn Signal Relay [A]
- Turn Signal Lights [B]
- 12 V Battery [C]
If the lights do not flash as specified, replace the turn signal relay.
![](https://motoinstruction.ru/img/kawasaki/23/129218.jpg)
Testing Turn Signal Relay
Load | Flashing Times (c/m*) | |
The Number of Turn Signal Lights | Wattage (W) | |
1** | 10 | 140-250 |
2 | 20 | 75-95 |
(*): Cycle(s) per minute
(**): Corrected to "one light burned out".
Turn Signal Light Circuit
![](https://motoinstruction.ru/img/kawasaki/23/129219.jpg)
1. Meter Unit; 2. Water-proof Joint A; 3. Water-proof Joint B; 4. Front Right Turn Signal Light; 5. Front Left Turn Signal Light; 6. Turn Signal Relay; 7. Hazard Button; 8. Turn Signal Switch; 9. Fuse Box; 10. Turn Signal Relay Fuse 10 A; 11. Main Fuse 30 A; 12. Battery 12 V 10 Ah; 13. Frame Ground; 14. Rear Right Turn Signal Light; 15. Rear Left Turn Signal Light; 16. Joint Connector; 17. Water-proof Joint C; 18. Ignition Switch; 19. Frame Ground