- Install the needle bearing 1 and spacer 2 onto the countershaft.
- Apply engine oil to them.
- Install the primary driven gear assembly 3 onto the countershaft.
- Install the thrust washer 4.
- Install the clutch sleeve hub assembly 5 onto the countershaft.
- Install the spring washer 6.
Note: The conical curve side of spring washer 6 faces outside.
- Hold the generator rotor and tighten the clutch sleeve hub nut to the specified torque.
Clutch sleeve hub nut:
95 N·m (9.5 kgf·m, 68.5 lb·ft)
- Lock the clutch sleeve hub nut with a center punch.
Drive plate:
- А. Drive plate No. 1 — 5 pcs.
- В. Drive plate No. 2 — 1 pc.
- С. Wave washer
- D. Wave washer seat
Driven plate:
- a. Driven plate No. 1 — 4 pcs.
- b. Driven plate No. 2 — 2 pcs.
- Install the drive plate No. 2 7, spring washer 8 and spring washer seat 9 onto the clutch sleeve hub correctly.
Note: The conical curve side of spring washer 8 faces outside.
- Insert the clutch drive plates and driven plates one by one to the clutch sleeve hub after applying engine oil to the them.
- Install the clutch push rod release ball 10 and clutch push rod 11 into the countershaft.
- Install the clutch push piece 12, bearing 13 and thrust washer 14.
- Tighten the clutch spring set bolts securely while holding the generator rotor.
Note: Tighten the clutch spring bolts diagonally.