Carbon brushes
Inspect the carbon brushes for abnormal wear, cracks, or chafing in the brush holder.
If any damage is found, the brushes are replaced with new assemblies.
![](https://motoinstruction.ru/img/suzuki/4/112962.jpg)
Collector
Inspect the manifold for discoloration, abnormal wear, and grooves (A).
![](https://motoinstruction.ru/img/suzuki/4/112963.jpg)
If abrasions are found, replace the part with a new one. If the commutator surface has changed color, polish it with sandpaper (400 grit) and dry it with a clean dry cloth. If there is no groove (A), cut off the insulating material (1) saw blade.
Inspection of the rotor winding
Ring the rotor: between all segments and between the segments and the rotor shaft, using a multitester.
If there is a gap between the segments or shorts between the segments and the shaft, replace the part with a new one.
![](https://motoinstruction.ru/img/suzuki/4/112964.jpg)
09900-25008: multitester
Installation of the tester handle: Continuity or resistance measurement
Stuffing box
Check the seal lip for damage or leakage. If any damage is found, replace the casing tip (inner part) new in the starter.
![](https://motoinstruction.ru/img/suzuki/4/112965.jpg)