Prepare
1. Remove main fuse. See Power disconnect.
2. Remove headlamp fairing. See Headlamp fairing.
Remove
Right Hand Grip
1. See Figure 3-55. Remove right hand grip.
- a. Slide rubber boot (8) off control cable adjusters (9) and jamnuts (10).
- b. Loosen jamnuts.
- c. Turn adjusters to shorten cable housings.
- d. Remove long screws (6).
- e. Remove upper (3) and lower (5) switch housings.
- f. See Figure 3-56. Remove ferrules and cables from right hand grip.
- g. See Figure 3-55. Slide right hand grip (1) off handlebar (2).
Throttle Cables
1. Remove fuel tank. See Fuel tank.
2. See Figure 3-55. Remove switch housings.
- a. Slide rubber boot (8) off control cable adjusters (9) and jamnuts (10).
- b. Loosen jamnuts.
- c. Turn adjusters to shorten cable housings.
- d. Remove long screws (6).
- e. See Figure 3-56. Remove ferrules and cables from right hand grip.
- f. See Figure 3-55. Remove upper (3) and lower (5) switch housings.
3. See Figure 3-55. Disconnect cables.
4. Remove cables.
- a. See Figure 3-55. Remove short screw (12) and cable retaining plate (13).
- b. Remove idle (11) and throttle (7) cable from lower switch housing.
- c. See Figure 3-56. Open harness caddy (1).
- d. Cut and discard cable straps (2).
- e. Remove cables (3, 4) from caddy.
- f. See Figure 3-57. Remove ferrules and cables (1,2) from throttle cam (3).
Figure 3-55. Throttle Control: 1. Right hand grip; 2. Handlebar; 3. Upper switch housing; 4. Alignment hole; 5. Lower switch housing; 6. Long screw (2); 7. Throttle cable; 8. Boot (2); 9. Adjuster (2); 10. Jamnut (2); 11. Idle cable; 12. Short screw; 13. Throttle cable retaining plate
Figure 3-56. Throttle Cable Ferrules
Figure 3-57. Throttle Cam: 1. Throttle cable; 2. Idle cable; 3. Throttle cam
Figure 3-58. Throttle Cable Routing: 1. Harness caddy; 2. Cable strap; 3. Throttle cable; 4. Idle cable
Install
| FASTENER | TORQUE VALUE | |
| Screw, cable retaining plate | 0.9-1.1 Nm | 8-9 in·lbs |
| Screw, switch housing | 0.9-1.1 Nm | 8-9 in·lbs |
| Screw, switch housing | 0.9-1.1 Nm | 8-9 in·lbs |
Throttle Cables
1. See Figure 3-55. Install cables.
- a. Route throttle (3) and idle (4) cables through harness caddy (1).
- b. Install new cable straps (2).
- c. Close caddy.
2. See Figure 3-57. Connect throttle cables.
- a. Install cables (1-2) and ferrules in throttle cam (3).
- b. See Figure 3-55. Install idle (11) and throttle (7) cable in lower switch housing (5).
- c. Install cable retaining plate (13) and short screw (12). Tighten to 0.9-1.1 Nm (8-9 in·lbs).
- d. See Figure 3-56. Install ferrules and inner cables in right hand grip.
- e. See Figure 3-55. Install and align upper switch housing (3) with alignment hole (4) on handlebar.
- f. Install lower switch housing (5).
- g. Install long screws (6). Tighten to 0.9-1.1 Nm (8-9 in·lbs).
3. Install fuel tank. See Fuel tank.
4. Adjust cables. See Check and adjust throttle cables
Right Hand Grip
1. See Figure 3-55. Install right hand grip.
- a. Slide right hand grip (1) onto handlebar (2).
- b. See Figure 3-56. Install ferrules and cables.
- c. Install and align upper switch housing (3) with alignment hole (4) on handlebar.
- d. Install lower switch housing (5).
- e. Install long screws (6). Tighten to 0.9-1.1 Nm (8-9 in·lbs).
2. Adjust cables. See Check and adjust throttle cables.