Prepare
1. Lift rear of fuel tank. See Lift rear of fuel tank.
2. Drain coolant. See Coolant of cooling system.
Remove
1. See Figure 7-14. Remove shroud.
- a. Remove screws (8) and washers (9).
- b. Remove shroud (7).
Note: Pry overlap ofclamps (2, 12) to remove. If clamps must be cut, use a sharp high-quality wire cutter.
2. Remove radiator.
- a. Remove screws (6).
- b. Remove bracket (5).
- c. Remove upper isolators (4).
- d. Detach upper hose (1) from radiator. Discard clamp (2).
- e. Detach lower hose (13) from radiator. Discard clamp (12).
- f. Remove radiator (3).
3. Remove cooling fan. See Removing and installing cooling fan.
4. If necessary, remove lower isolators (11) and bracket (10).
Install
| PART NUMBER | TOOL NAME |
| HD-41137 | HOSE CLAMP PLIERS |
| FASTENER | TORQUE VALUE | |
| Radiator screws | 9.0-11.0 Nm | 80-97 in·lbs |
| Radiator shroud screws | 9.0-11.0 Nm | 80-97 in·lbs |
1. See Figure 7-7. Install bracket (10) and lower isolators (11) on frame.
2. Install cooling fan. See Removing and installing cooling fan.
Note: Use HOSE CLAMP PLIERS (Part # HD-41137) to secure clamps (2, 12).
3. Install radiator.
- a. Attach lower hose (13) to radiator. Install new clamp (12).
- b. Attach upper hose (1) to radiator. Install new clamp (2).
- c. Install upper isolators (4).
- d. Install lower end of radiator (3) on lower isolators (11).
- e. Install bracket (5).
- f. Install screws (6). Tighten to 9.0-11.0 Nm (80-97 in·lbs).
4. Install shroud.
- a. Install shroud (7).
- b. Install washers (9) and screws (8). Tighten to 9.0-11.0 Nm (80-97 in·lbs).
Figure 7-14. Radiator: 1. Upper hose; 2. Clamp; 3. Radiator; 4. Upper isolator (2); 5. Bracket; 6. Screw (2); 7. Shroud; 8. Screw (2); 9. Washer (2); 10. Bracket; 11. Lower isolator (2); 12. Clamp; 13. Lower hose
Complete
1. Fill system with coolant. See Coolant of cooling system.
2. Secure rear of fuel tank. See Lift rear of fuel tank.