Electrical components arrangement 1. Revolution sensor; 2. Intake air pressure sensor; 3. Intake air temperature sensor; 4. Instrument panel; 5. Air temperature sensor for instrument panel indication; 6. Front headlamp; 7. Start-up relay; 8. Coils; 9. Spark plugs; 10. Starter motor;...
Electrical system installation Scope and applicability The position of the cable harnesses, how they are fixed to the motorcycle and potential problems are defined on the following sections in order to reach the objectives of vehicle reliability. Materials used and corresponding...
Special checks for the correct connection and laying of cables Carry out the checks described below once the electrical system is refitted, connectors reconnected and clamps and retainers restored. Check the connector block for connections and correct tightening in the following connectors. 1. Instrument panel...
Electrical components — front side Caution! Once the electrical system is refitted, the connectors reconnected and clamps and retainers restored, carry out the checks indicated under "special checks for the correct connection and laying of cables" in the "electrical system...
Electrical components — central part Caution! Once the electrical system is refitted, the connectors reconnected and clamps and retainers restored, carry out the checks indicated under "Special checks for the correct connection and laying of cables" in the "Electrical system...
Electrical components — back side Caution! Once the electrical system is refitted, the connectors reconnected and clamps and retainers restored, carry out the checks indicated under "Special checks for the correct connection and laying of cables" in the "Electrical system...
General wiring diagram 1. multiple connectors; 2. right front turn indicator; 3. complete front headlamp; 4. tail light bulb; 5. low-beam bulb; 6. high-beam bulb; 7. front left turn indicator; 8. ambient air temperature sensor; 9. switch lights logic relay; 10. clutch;...
Electrical system — checks and inspections General concepts of electrical troubleshooting The connection diagrams are in the electrical system sections; pay attention to these diagrams as they show the connector/component as viewed from the cable harness side, that is looking at the cables...
Dashboard — checks and inspections In case the EFI warning light turns on and the words SERVICE or URGENT SERVICE are shown on the display, due to an error detected in the injection ECU, the malfunction indication will be deactivated only after the vehicle has been used for a pre-set...
Service warning light reset Vehicle servicing reset This function is used to reset vehicle servicing. Using this function, the odometer can be reset only once within the first 200 km (124 mi) of the vehicle, provided this has not been done by the Quality Check. In order to...
Fuel reserve sensor Check proper operation of the sensor by adding a 2W bulb in series to the sensor. Place a bulb between the battery power supply cable and the connector terminal and connect the negative terminal to the ground connection: if the sensor is submerged...
Lights characteristic Front headlamp characteristic Front daylight running light: 12V - 5W x 2 Low-beam light: 12 V - 55 W H7 High-beam light: 12 V - 55 W H7 Rear light characteristic Rear tail light /stop light: 2V - 5/21W x 2
Fuses designation Auxiliary fuses A - Coil, Light logic relay, Recovery logic relay, Stop, Horn, Tail lights, License plate light (10A). B - Low-beam / high-beam lights (15A). C - Live positive lead to EFG-1x control unit and to instrument panel, Instrument panel...
Control unit Marelli control unit Function It controls the Ride by wire system, the injection/ ignition, the system safety checks and the self-diagnosis function. Location left side, next to the engine. Connector location ENGINE connector: upper connector with...
Vehicle speed sensor Function To indicate the vehicle speed by reading the secondary transmission shaft rotation. Operating principle Hall-effect sensor: a square-wave pulse is generated with voltage between 0 and approximately 0.3-0.4V. Level in wiring diagram: Speed...
Engine revolution sensor Function It informs crankshaft position and speed to the Marelli control unit. Operating principle Inductive sensor: sinusoidal-type generated voltage; two teeth are missing on the flywheel for the reference position. Level in wiring diagram:...
Throttle grip position sensor — removal Function The throttle grip is the part to which the throttle control cables arrive; its task is to translate the rider's power request (Demand) into an electrical signal to be sent to the electronic control unit. Operating principle The two throttle...
Intake air pressure sensor Function The pressure sensors (one per cylinder) are fundamental not only for the injection configuration at low and stabilised speeds, but also for checking the Ride by wire system: their signal is connected to a TORQUE CHAIN for checking the...
Engine temperature sensor Function It tells the engine temperature to the control unit so as to optimise its operation. Operating principle NTC type sensor (resistance sensor, inversely variable with temperature). Level in wiring diagram: Temperature sensors Location: on the...
Intake air temperature sensor Function It tells the control unit the intake air temperature in order to calculate oxygen presence so as to optimise the petrol quantity necessary for correct combustion. Operating principle NTC type sensor (resistance sensor, inversely variable...
Lambda sensor — function and operation Function It tells the control unit whether combustion is lean or rich. Operating principle The Marelli injection control unit reads and interprets a voltage generated by the difference in oxygen content between the exhaust fumes and the ambient. It...
Injector — function and operation Function To supply the correct amount of petrol at the right timing. Operating principle Injector coil is excited for the petrol passage to open. Level in wiring diagram: Coils and injectors. Location: on the vehicle: inside the filter casing...
Ignition coil — function and operation Function Spark generation. Operating principle Inductive discharge system. Level in wiring diagram:coils and injectors. Location: on the vehicle: on the cylinder head connector (if available): - Electrical characteristics: Primary circuit...
Throttle body — function and operation Function To inform the throttle control unit the position of the two throttle valves and to drive them both. Operating principle All the unit internal components (potentiometer and electric motor) are contactless; therefore, no electrical diagnosis...
Engine oil pressure sensor Function: it indicates to the instrument panel if there is enough oil pressure (0.5 +/- 0.2 bar (7.25 +/- 2.9 PSI)) in the engine. Operation / Operating principle: normally closed switch. With oil pressure above 0.5 +/-0.2 bar (7.25 +/- 2.9 PSI),...
Gear in neutral sensor Function it tells the gear position to the control unit: in neutral or in gear. Operating principle for gear in neutral, the circuit is closed to ground connection: then, via CAN, the control unit sends the signal to the instrument panel which turns...
Clutch lever sensor Function It tells the clutch lever position to the control unit. Operating principle If there is gear engaged but the clutch is pulled, i.e. circuit closed to ground, vehicle start-up is not enabled. Level in wiring diagram: Start-up enabling...
Side stand sensor Function It tells the side stand position to the control unit. Operating principle If the gear is engaged and the side stand is unfolded, and therefore the circuit is open, the control unit does not enable vehicle start-up or shuts off the engine if...
Bank angle sensor/fall sensor Function it tells the vehicle position to the control unit. Operating principle When the sensor is inverted, the circuit is closed to ground: When the Marelli control unit detects this ground connection, it does not enable start-up or shuts off the...
Instrument panel air temperature sensor Function It tells the ambient air temperature to the instrument panel. Operating principle NTC type sensor (resistance sensor, inversely variable with temperature). Level in wiring diagram: Temperature sensors Location: on the vehicle: on the...
Electric fan circuit Function Radiator fan and coolant - Operation. Operating principle When the control unit detects a temperature of approx. 102°C, it closes the fan control relay pickup circuit to ground. Level in wiring diagram: electric fan Location: the relay is...
Run / stop switch Function It tells the control unit if the driver wishes to enable engine start-up or to keep the engine running. Operating principle If the driver wants to shut off the engine or to disable engine start-up, the switch should be open, i.e. the...
Throttle control unit Function It receives the throttles target position from the Marelli control unit and it moves them so that they reach that target by reading their position through the potentiometers (2 per throttle body). Level in wiring diagram: throttle control...
CAN line — function and troubleshooting Function It allows communication between the Marelli injection control unit, the throttle control unit and the instrument panel. Level in wiring diagram: CAN line Pin-out: see wiring diagram Axone: electrical errors U1602 CAN line without signals -...