Removal
1. Remove the rider's seat (see page 16-13).
2. Disconnect the battery, negative (black) lead first.
3. Remove the lower radiator panel (see page 16-14).
4. Remove the upper radiator panel (see page 16-14).
5. Right hand radiator infill panel only: Remove the clip and detach the clutch cable and expansion tank vent hose.
6. If accessory fog lamps are fitted, remove the three cable ties and detach the fog lamp wiring. Detach the relay from the tang, and position aside.
1. Radiator infill panel; 2. Clutch cable clip; 3. Fixings
7. Left hand radiator infill panel only: If accessory heated grips are fitted, remove the three cable ties and detach the heated grip wiring. Detach the relay from the tang, and position aside.
8. Remove the two fixings and remove the radiator infill panel.
1. Radiator infill panel; 2. Fixings
9. Tiger 800XC only: Collect the radiator guard.
Installation
1. Tiger 800XC only: Refit the radiator guard.
2. Align the radiator infill panel to the radiator and secure with two new fixings. Tighten to 6 Nm.
3. Right hand radiator infill panel only: Refit the clutch cable and expansion tank vent hose clip to the rear of the radiator infill panel.
4. If accessory fog lamps are fitted, reposition the fog lamp wiring and secure with new cable ties. Attach the relay to the tang.
5. Left hand radiator infill panel only: If accessory heated grips are fitted, reposition the heated grip wiring and secure with new cable ties. Attach the relay to the tang.
6. Refit the upper radiator panel (see page 16-14).
7. Refit the lower radiator panel (see page 16-14).
8. Reconnect the battery, positive (red) lead first.
9. Refit the rider's seat (see page 16-13).