Removal
Note: This procedure describes the removal and installation procedure for both Tiger 800 and Tiger 800XC models.
1. Remove the rider's seat (see page 16-13).
2. Disconnect the battery, negative (black) lead first.
3. Remove the two inner rear fixings, located near to the ignition switch.
1. Cockpit panel; 2. Rear fixing (right hand shown)
4. Tiger 800XC only: Remove and discard the two front lower fixings, located under the front mudguard.
1. Front lower fixings
5. All models: Remove the front upper fixings, located below the headlight. Collect the nuts from the inside of the cockpit.
1. Front upper fixing (left hand shown)
6. Lift the rear of the cockpit assembly clear of the fuel tank, then carefully lower the front of the cockpit and remove towards the front of the motorcycle.
Disassembly
Note: Removal and disassembly of the right hand cockpit side assembly is shown, removal of the left hand side is similar.
1. Remove the front fixing and separate the cockpit side assembly from the centre panel/beak support.
1. Cockpit side assembly; 2. Centre panel/beak support (centre panel shown); 3. Fixing
2. Remove the three fixings and separate the cockpit infill and cockpit screen panels from the cockpit panel.
1. Cockpit infill; 2. Cockpit panel; 3. Cockpit screen panels; 4. Fixings
Assembly
1. Align the cockpit infill and cockpit screen panels to the cockpit panel. Install the three fixings and tighten to 3 Nm.
2. Align the cockpit side assembly to the centre panel/ beak support. Install the fixing and tighten to 3 Nm.
Installation
1. Position the cockpit assembly to the motorcycle. Pass the cockpit side assemblies either side of the front forks and up over the front edge of the fuel tank.
2. Position the rear of each cockpit side assembly to the fuel tank and clip the tabs. on the panel into the lower edge of the ignition switch cover.
3. Refit the two inner rear fixings and tighten to 5 Nm.
4. Tiger 800XC only: Fit two new front lower fixings and tighten to 5 Nm.
5. All models: Refit the front upper fixings, located below the headlight. Secure with the nuts and tighten to 5 Nm.
6. Reconnect the battery, positive (red) lead first.
7. Refit the rider's seat (see page 16-13).