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Fuel line (Harley Street 750)

  • Main
  • Harley
  • Street
  • 750/500
  • Engine and systems
  • Fuel system
  • Fuel line
0

Remove



Purge



1. Remove fuel pump fuse. See Fuses and relays.

Warning: Gasoline is extremely flammable and highly explosive. Keep gasoline away from ignition sources which could result in death or serious injury. See the Safety chapter.


Warning: To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury.


2. Purge fuel from fuel supply line.
  • a. Start engine.
  • b. Allow vehicle to stall.
  • c. Operate starter for 3 seconds to remove any remaining fuel.

Remove



1. See Figure 6-7. Remove lower fuel line.
  • a. Push up on sleeve of quick disconnect fitting (1).
  • b. Remove fuel line (2) from quick disconnect fitting.
  • c. Press up on tabs (3) to release lock.
  • d. Pull fuel line away from fuel rail.

2. See Figure 6-8. Remove upper fuel line.
  • a. Remove fuel tank. See Fuel tank.
  • b. Remove hose clamp (2) from bracket (4).
  • c. Release lock (3). Detach fuel line (1) from fuel pump.
  • d. Remove clip (6) securing quick disconnect fitting to bracket (4).
  • e. Remove fuel line (1).

Install



1. See Figure 6-8. Install upper fuel line.
  • a. Install fuel line (1).
  • b. Install quick disconnect fitting to bracket (4) with clip (6).
  • c. Attach fuel line (1) to fuel pump. Press down on lock (3).
  • d. Install hose clamp (2) to bracket (4).
  • e. Install fuel tank. See Fuel tank.

2. See Figure 6-7. Install lower fuel line.
  • a. Attach fuel line to fuel rail.
  • b. Engage lock (3) to secure fuel line to fuel rail.
  • c. Press up on sleeve of quick disconnect fitting (1).
  • d. Insert fuel line (2).
  • e. Release sleeve of quick disconnect fitting to secure fuel line.

3. Install fuel pump fuse. See Fuses and relays.




Figure 6-7. Lower Fuel Line: 1. Quick disconnect fitting; 2. Fuel line; 3. Lock




Figure 6-8. Upper Fuel Line: 1. Fuel line; 2. Hose clamp; 3. Lock; 4. Bracket; 5. Quick disconnect fitting; 6. Clip
See this article in russian language
This article has been reviewed: Timofey Alexandrov
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Harley 750/500 : Fuel system
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Fuel tank
Lift rear of fuel tank
Air cleaner assembly
Specifications of fuel and exhaust
Fuel pressure test
Fuel pump assembly
Vent tube
Vapor valve
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750/500 (2014-2021) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling system
  • Exhaust system
  • Transmission
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  • Frame and hinged elements
  • Suspension and handlebar
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Lighting and lamps
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