Warning!
- Make sure the motorcycle is stabilised and adequately supported.
- A correctly supported motorcycle will help prevent it from falling.
- An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
1. Apply ThreeBond 1216E sealant to the grommet on the path shown below. The bead of sealant should extend around the grommet perimeter (including the underside) and be approximately 3.5 mm wide.

Alternator Cover Grommet Sealant Path
2. Position the grommet to the alternator cover.
3. Position a new gasket to the crankcase dowels then refit the alternator cover.
4. Tighten the cover bolts to 10 Nm in the sequence shown below.
5. Re-tighten the fixings one and two to 10 Nm.

Alternator Cover Fixings Tightening Sequence
6. Route the alternator harness to the regulator/rectifier as noted for removal.
7. Connect the grey connector to the regulator/rectifier.
8. Route the crankshaft position sensor harness to the main harness as noted for removal.
9. Connect the crankshaft position sensor the main harness.

1. Crankshaft position sensor connector
10. Connect the ground cables to the frame and tighten the fixing to 10 Nm. Refit the rubber boot over the battery ground cable.
11. Attach the two harness brackets to the engine breather cover and tighten the fixings to 10 Nm.

1. Harness brackets; 2. Fixings; 3. Rubber boot; 4. Ground cable fixing; 5. Purge valve bracket
12. If removed, secure the purge control vale to its bracket with a cable tie.
Perform the following operations: