Prepare
1. Remove engine. See Replace engine.
2. Remove starter. See Removing and installing starter.
3. Remove clutch. See Removing and installing clutch.
4. Remove cylinder head covers. See Cylinder head covers.
5. Remove cylinder heads. See Cylinder heads.
6. Remove cylinders. See Removing and installing cylinders.
7. Remove balancer shaft. See Removing and installing balancer.
8. Remove output pulley. See Output pulley.
9. Separate crankcase. See Crankcase assembly.
Remove
1. See Figure 4-51. Discard oil pressure switch (1).
2. Remove restrictor plug (2).
3. See Figure 4-53. Remove plugs (2,3).
4. Remove restrictor plug (1).
Install
FASTENER | TORQUE VALUE | |
Restrictor plug | 20.0-25.0 Nm | 15-18 ft·lbs |
Oil pressure switch | 10.0-12.0 Nm | 89-106 in·lbs |
Oil strainer cavity plug | 20.0-25.0 Nm | 15-18 ft·lbs |
Restrictor plug | 20.0-25.0 Nm | 15-18 ft·lbs |
Oil passage plug | 20.0-25.0 Nm | 15-18 ft·lbs |
1. See Figure 4-51. Install restrictor plug (1).
- a. Tighten to 20.0-25.0 Nm (15-18 ft·lbs).
- b. See Figure 4-52. Verify that restrictor plug clears oil passage.
2. See Figure 4-51. Install new oil pressure switch (1).
- a. Tighten to 10.0-12.0 Nm (89-106 in·lbs).
3. Install oil strainer cavity plug (5).
- a. Tighten to 20.0-25.0 Nm (15-18 ft·lbs).
4. Install restrictor plug (2).
- a. Tighten to 20.0-25.0 Nm (15-18 ft·lbs).
- b. See Figure 4-52. Verify that restrictor plug clears oil passage.
5. See Figure 4-53. Install plug (3).
- a. Tighten to 20.0-25.0 Nm (15-18 ft·lbs).
![](https://motoinstruction.ru/img/harley/22/127810.jpg)
Figure 4-51. Left Crankcase Plugs: 1. Oil pressure switch 2. Restrictor plug
![](https://motoinstruction.ru/img/harley/22/127811.jpg)
Figure 4-52. Oil Passage
![](https://motoinstruction.ru/img/harley/22/127812.jpg)
Figure 4-53. Right Crankcase Plugs: 1. Restrictor plug; 2. Plug; 3. Plug
Complete
1. Join crankcase halves. See Crankcase assembly.
2. Install output pulley. See Output pulley.
3. Install balancer shaft. See Removing and installing balancer.
4. Install cylinders. See Removing and installing cylinders.
5. Install cylinder heads. See Cylinder heads.
6. Install cylinder head covers. See Cylinder head covers.
7. Install clutch. See Removing and installing clutch.
8. Install starter. See Removing and installing starter.
9. Install engine. See Replace engine.