Prepare
1. Remove main fuse. See Power disconnect.
2. Remove exhaust system. See Exhaust system.
Remove
| PART NUMBER | TOOL NAME |
| HD-45968 | FAT JACK |
Lower
1. See Figure 4-5. Remove lower front engine mount.
- a. Support engine (8) using FAT JACK (Part # HD-45968) or equivalent.
- b. Remove short screws (2).
- c. Remove right side foot control assembly (3).
- d. Remove the pushrod (4) from the rear brake master cylinder (5).
- e. Set aside right side foot control assembly.
- f. Remove long screw (7).
- g. Remove lower front engine mount (1).
Upper
1. Disconnect horn connectors. See Removing and installing horn.
2. See Figure 4-6. Remove upper front engine mount.
- a. Support engine (5) using FAT JACK (Part # HD-45968) or equivalent.
- b. Remove short screws (3).
- c. Set aside horn bracket assembly (6).
- d. Remove long screw (4).
- e. Remove upper front engine mount (2).
Figure 4-5. Lower Front Engine Mount: 1. Lower front engine mount; 2. Short screw (2); 3. Right side foot control assembly; 4. Pushrod; 5. Rear brake master cylinder; 6. Frame; 7. Long screw; 8. Engine
Figure 4-6. Upper Front Engine Mount: 1. Frame; 2. Upper front engine mount; 3. Short screws (4); 4. Long screw; 5. Engine; 6. Horn bracket assembly
Inspect
1. Check engine mounts.
- a. Check that all engine mount bolts and screws are tight.
- b. Check for cracks or damage. Verify that the mounts are supporting the weight of the engine. Replace as necessary.
Install
| FASTENER | TORQUE VALUE | |
| Lower front engine mount to frame screw | 22.0-29.0 Nm | 17-21 ft·lbs |
| Lower front engine mount to engine screw | 42.7-47.3 Nm | 32-34 ft·lbs |
| Upper front engine mount screw, to frame | 42.7-47.3 Nm | 32-34 ft·lbs |
| Upper front engine mount screw, to engine | 42.7-47.3 Nm | 32-34 ft·lbs |
Lower
1. See Figure 4-5. Install lower front engine mount.
- a. Align lower front engine mount (1) between engine (8) and frame (6).
- b. Loosely install long screw (7).
- c. Install pushrod (4) to rear brake master cylinder (5).
- d. Insert short screws (2) though right side foot control assembly.
- e. Loosely install screws and right side foot control assembly to frame.
- f. Tighten short screws to 22.0-29.0 Nm (17-21 ft·lbs).
- g. Tighten long screw to 42.7-47.3 Nm (32-34 ft·lbs).
Upper
1. See Figure 4-6. Install upper front engine mount.
- a. Align upper front engine mount (2) to engine (5) and frame (1).
- b. Loosely install long screw (4).
- c. Insert two short screws (3) though horn bracket assembly (6).
- d. Loosely install short screws and horn bracket assembly to frame.
- e. Loosely install remaining short screws.
- f. Tighten short screws to 42.7-47.3 Nm (32-34 ft·lbs).
- g. Tighten long screw to 42.7-47.3 Nm (32-34 ft·lbs).
2. Connect horn connectors. See Removing and installing horn
Complete
1. Install exhaust system. See Exhaust system.
2. Install main fuse. See Power disconnect.