Check and adjust
Check Free Play
1. See Figure 2-17. Measure clutch lever free play.
- a. Pull clutch cable ferrule (1) away from clutch cable adjuster (2).
- b. Measure free play (3).
Adjust Cable
1. See Figure 2-18. Adjust lower clutch cable.
- a. Verify that the clutch actuator (6) lever is fully disengaged.
- b. Loosen lower jamnuts (4).
- c. Position clutch cable (1) to remove slack.
- d. Tighten lower jamnuts (4).
2. See Figure 2-18. Adjust upper clutch cable.
- a. Verify that the clutch actuator lever (6) is fully disengaged.
- b. Loosen upper jamnut (3).
- с. Turn clutch cable adjuster (2) to adjust to specification. Refer to Table 2-6.
- d. Tighten upper jamnut (3).
Figure 2-17. Clutch Lever Free Play: 1. Clutch cable ferrule; 2. Clutch cable adjuster; 3. Free play
Figure 2-18. Clutch Cable Adjustment: 1. Clutch cable; 2. Clutch cable adjuster; 3. Upper jamnut; 4. Lower jamnut (2); 5. Clutch hand lever; 6. Clutch actuator lever
Table 2-6. Clutch Lever Free Play Specifications
| MEASUREMENT | mm | in |
| Clutch Lever Free Play | 2.0-3.0 | 0.079-0.118 |