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Harley:
Street▾
750/500 (2014-2021)
Sportster▾
XL/XR1200 (2012-2023)
V-Rod▾
VRSCA (2002-2006)

Torque values in this manual (Harley Street 750)

  • Main
  • Harley
  • Street
  • 750/500
  • Information for owner
  • Introduction to manual
0
FASTENERTORQUE VALUENOTES
Air cleaner backplate screws5.0-7.0 Nm45-62 in·lbsAir cleaner assembly, Install
Air filter bracket nuts6.0-8.0 Nm54-70 in·lbsInspect air filter, Install
Air filter cover screw6.0-8.0 Nm54-70 in·lbsInspect air filter, Install
Alternator access cover screws10.0-12.0 Nm89-106 in·lbsAlternator cover, Assemble
Alternator cover screws10.0-12.0 Nm89-106 in·lbsAlternator cover, Install
Alternator rotor bolt160.0-170.0 Nm118-125 ft·lbsRemoving and installing alternator, Install
Alternator stator screws10.0-12.0 Nm89-106 in·lbsAlternator cover, Assemble
Baffle plate screw3.0-5.0 Nm27-44 in·lbsCylinder head covers, Assemble
Balancer bearing retainer screws10.0-12.0 Nm89-106 in·lbsRemoving and installing balancer, Install/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue).
Balancer shaft nut160.0-170.0 Nm118-126 ft·lbsRemoving and installing balancer, Install
Battery ground stud6.0-10.0 Nm54-88 in·lbsInspect battery, Install
Battery ground stud6.0-10.0 Nm54-88 in·lbsPower disconnect, Connect Power
Battery tray cover screws2.3-3.3 Nm21-29 in·lbsBattery tray, Install
Battery tray screws2.3-3.3 Nm21-29 in·lbsBattery tray, Install
Brake caliper bleeder screw3.9-6.9 Nm35-61 in·lbsBleed brakes, Drain
Brake caliper bleeder screw3.9-6.9 Nm35-61 in·lbsBleed brakes, Fill and Bleed
Brake master cylinder reservoir cover screw2.0-4.0 Nm18-35 in·lbsBleed brakes, Fill and Bleed
Camshaft bolt40.0-44.0 Nm30-32 ft·lbsCamshaft sprocket and timing chain, Install
Camshaft retainer plate screw10.0-12.0 Nm89-106 in·lbsRocker arms, Install
Cam sprocket bolt40-44 Nm29.5-32.4 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Cam sprocket bolt40-44 Nm29.5-32.4 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Cam sprocket bolt40-44 Nm29.5-32.4 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Chain guide shoulder bolt10-12 Nm7.4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Chain guide shoulder bolt10-12 Nm7.4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Chain guide shoulder bolt10-12 Nm7 4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Charcoal canister bracket to frame nut5.3-6.5 Nm47-57 in·lbsCharcoal canister: California emissions, Install
Charcoal canister to bracket screws1.7-2.3 Nm15-20 in·lbsCharcoal canister: California emissions, Install
Clutch assembly nut160.0-170.0 Nm118-125 ft·lbsRemoving and installing clutch, Install
Clutch cover screws10.0-12.0 Nm89-106 in·lbsClutch cover, Install/See procedure for torque sequence.
Clutch hand control bracket screw4.9-6.1 Nm44-53 in·lbsClutch control, Install
Clutch lifter plate screws8.0-10.0 Nm71-88 in·lbsRemoving and installing clutch, Install
Connecting rod screws (first torque)19-23 Nm14-16 ft·lbsCrankshaft and connecting rods, Assemble/Lubricate threads with engine oil
Connecting rod screws (second torque)85-95 degrees85-95 degreesCrankshaft and connecting rods, Assemble
Coolant drain screw10.0-12.0 Nm89-106 in·lbsCoolant of cooling system, Drain and Fill Cooling System
Coolant overflow tank screws2.3-3.3 Nm21-29 in·lbsCoolant overflow tank, Install
Coolant pump and cover screws10.0-12.0 Nm89-106 in·lbsCoolant pump, Install
Coolant sleeve screw10.0-12.0 Nm89-106 in·lbsRemoving and installing cylinders, Assemble
Coolant thermostat housing screws9.0-11.0 Nm80-97 in·lbsThermostat housing, Install
Cooling fan screws2.3-3.3 Nm21-29 in·lbsRemoving and installing cooling fan, Install
Crankcase M6 screws10.0-12.0 Nm89-106 in·lbsCrankcase assembly, Assemble/See torque sequence in procedure.
Crankcase M8 screws20.0-25.0 Nm15-18 lb·ftCrankcase assembly, Assemble/See torque sequence in procedure.
Crankshaft gear bolt160.0-170.0 Nm118-125 ft·lbsCrankshaft gear, Install
Crankshaft position sensor screws10.0-12.0 Nm89-106 in·lbsAlternator cover, Assemble
Cylinder head bolt50.0-54.0 Nm37-39 ft·lbsCylinder heads, Install/Apply ENGINE OIL to cylinder head bolt washers and threaded portion of the cylinder head bolts. See procedure for torque sequence.
Cylinder head cover bolt10.0-12.0 Nm89-106 in·lbsCylinder head covers, Install
Cylinder head flange bolt20.0-25.0 Nm15-18 ft·lbsCylinder heads, Install/Apply ENGINE OIL to threaded portion of the cylinder head flange bolts. See procedure for torque sequence.
Detent arm screw10.0-12.0 Nm89-106 in·lbsShifter shaft, Install
Detent collar screw5.0-7.0 Nm45-61 in·lbsShifter shaft, Install
ECM screws2.3-3.3 Nm21-29 in·lbsElectronic control module (ECM), Install
Electrical panel screw2.3-3.3 Nm21-29 in·lbsInspect battery, Install
Engine coolant temperature sensor (ECT)15.0 Nm133 in·lbsEngine coolant temperature (ECT) sensor, Install
Engine ground cable nut6.0-10.0 Nm54-88 in·lbsEngine ground cable, Install
Engine ground cable screw9.0-11.0 Nm80-97 in·lbsEngine ground cable, Install
Engine mount screw22.0-29.0 Nm17-21 ft·lbsRider foot controls, Install
Engine oil drain plug20.0-25.0 Nm15-18 ft·lbsReplace engine oil and filter, Change Oil and Oil Filter
Exhaust shield clamps2.3-4.5 Nm21-39 in·lbsExhaust system, Assemble
Exhaut to engine nuts8.0-10.0 Nm71-88 in·lbsExhaust system, Install
Fork slider tube screw14.9-24.4 Nm11-17 ft·lbsFront fork, Assemble
Fork stem pinch screw50.0-60.0 Nm37-44 ft·lbsAdjust steering head bearings, Fall-Away
Fork stem pinch screw50.0-60.0 Nm37-44 ft·lbsSteering head/fork stem and bracket assembly, Install
Fork stem screw, first torque22.6 Nm200in·lbsAdjust steering head bearings, Fall-Away
Fork stem screw, first torque22.6 Nm200in·lbsSteering head/fork stem and bracket assembly, Install
Fork stem screw, second torque8.5 Nm75in·lbsAdjust steering head bearings, Fall-Away
Fork stem screw, second torque8.5 Nm75in·lbsSteering head/fork stem and bracket assembly, Install
Fork tube cap24.5-28.5 Nm18-21 ft·lbsFront fork, Install
Fork tube cap24.5-28.5 Nm18-21 ft·lbsFront fork, Drain and Fill Forks
Front axle nut81.3-88.1 Nm60-64 ft·lbsFront wheel, Install
Front axle pinch bolt12.5-14.4 Nm111-127 in·lbsFront wheel, Install
Front belt guard bracket to engine screw10.0-12.0 Nm89-106 in·lbsBelt guards, Install
Front belt guard screw9.0-11.0 Nm80-97 in·lbsBelt guards, Install
Front brake caliper banjo bolt17.0-20.0 Nm13-14 ft·lbsFront brake caliper, Install
Front brake caliper mounting screw20.0-24.0 Nm15-17 ft·lbsFront brake caliper, Install
Front brake disc screw21.7-32.5 Nm16-24 ft·lbsFront wheel, Assemble
Front brake line clamp screw7.2-8.8 Nm64-77 in·lbsBrake lines, Install
Front brake master cylinder banjo bolt17.0-20.0 Nm13-14 ft·lbsFront brake master cylinder, Install
Front brake master cylinder clamp screw9.0-12.0 Nm80-106 in·lbsFront brake master cylinder, Install
Front brake master cylinder reservoir cover screw2.0-4.0 Nm18-35 in·lbsInspect brakes, Replace Front Brake Pads
Front brake pad pin14.8-19.5 Nm131-173 in·lbsInspect brakes, Replace Front Brake Pads
Front exhaust pipe clamp10.0-12.0 Nm89-106 in·lbsExhaust system, Assemble
Front fender screw22.9-28.1 Nm17-20 ft·lbsFront fender, Install
Front license plate bracket screw6 2-6.8 Nm55-60 in·lbsFront license plate bracket, Install
Fuel pump assembly nuts4.2-4.5 Nm38-39 in·lbsFuel pump assembly, Install
Fuel rail screws2.5-4.5 Nm23-39 in·lbsFuel injectors, Install
Handlebar switch housing screws, left0.8-1.1 Nm7-9 in·lbsLeft handlebar switch housing, Install
Headlamp fairing screw2.3-3.3 Nm21-29 in·lbsHeadlamp fairing, Install
Headlamp horizontal adjustment locknut34.2-41.8 Nm26-30 ft·lbsRemoving and installing headlamp, Install
Headlamp horizontal adjustment locknut34.2-41.8 Nm26-30 ft·lbsRemoving and installing headlamp, Adjust
Headlamp vertical adjustment locknut20.6-25.5 Nm16-18 ft·lbsRemoving and installing headlamp, Install
Headlamp vertical adjustment locknut20.6-25.5 Nm16-18 ft·lbsRemoving and installing headlamp, Adjust
Horn bracket screws42.7-47.3 Nm32-34 ft·lbsRemoving and installing horn, Install
Horn screws4.5-5.5 Nm40-48 in·lbsRemoving and installing horn, Install
IAC screws2.0-4.0 Nm18-35 in·lbsIdle air control (IAC), Install
Ignition coil inner bracket screws22.5-27.5 Nm17-20 ft·lbsIgnition coil, Install
Ignition coil screws9.0-11.0 Nm80-97 in·lbsIgnition coil, Install
Ignition switch screws6.2-6 8 Nm55-60 in·lbsIgnition switch, Install
Induction module screws2.5-4.5 Nm23-39 in·lbsIdle air control (IAC), Install
Input shaft bearing retainer plate screws10.0-12.0 Nm89-106 in·lbsTransmission right crankcase bearings, Install
Intake adapter screw10.0-12.0 Nm89-106 in·lbsIntake adapter, Install
Jiffy stand sensor bracket screw22.0-29.0 Nm17-21 ft·lbsJiffy stand sensor, Install
Jiffy stand sensor screw9.0-11.0 Nm80-97 in·lbsRider foot controls, Install
Jiffy stand sensor screw9.0-11.0 Nm80-97 in·lbsJiffy stand sensor, Install
Left side rider foot control screw22.0-29.0 Nm17-21 ft·lbsRider foot controls, Install
License plate lamp screws0.8-1.2 Nm7-11 in·lbsLicense plate lamp, Install
License plate module screw2.3-3.3 Nm21-29 in·lbsRear license plate bracket, Install
Lower belt guard screw2.3-3.3 Nm21-29 in·lbsBelt guards, Install
Lower fork bracket pinch screw34.3-39.2 Nm26-28 ft·lbsAdjust steering head bearings, Fall-Away
Lower fork bracket pinch screw34.3-39.2 Nm26-28 ft·lbsFront fork, Install
Lower front engine mount to engine screw42.7-47.3 Nm32-34 ft·lbsFront engine mount, Install
Lower front engine mount to frame screw22.0-29.0 Nm17-21 ft·lbsFront engine mount, Install
Lower handlebar riser screw42.7-47.3 Nm32-34 ft·lbsRemoving and installing handlebar, Install
Mirror mount11.7-14.3 Nm104-126 in·lbsRemoving and installing mirrors, Install
Mirror tube nut11.7-14.3 Nm104-126 in·lbsRemoving and installing mirrors, Install
Mud guard screws2.3-3.3 Nm21-29 in·lbsElectronic control module (ECM), Install
Muffler bracket screws22.5-27.5 Nm17-20 ft·lbsExhaust system, Assemble
Muffler clamp52.0-58.0 Nm39-42 ft·lbsRemoving and installing muffler, Install
Muffler nuts25.0-30.0 Nm19-22 ft·lbsRemoving and installing muffler, Install
Muffler nuts25.0-30.0 Nm19-22 ft·lbsExhaust system, Install
Negative battery terminal screw6.8-7.9 Nm60-70 in·lbsInspect battery, Install
Neutral switch screws5.0-7.0 Nm45-62 in·lbsNeutral indicator switch, Install
Oil filter adapter20.0-25.0 Nm15-18 ft·lbsOil pump, Install
Oil nozzle screw10.0-12.0 Nm89-106 in·lbsCrankcase oil nozzles, Install/Apply LOCTITE 246 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue).
Oil passage plug20.0-25.0 Nm15-18 ft·lbsOil passage plugs, Install/See procedure to verify plug location.
Oil pressure switch10.0-12.0 Nm89-106 in·lbsOil passage plugs, Install
Oil pressure switch10.0-12.0 Nm89-106 in·lbsOil pressure switch, Install
Oil pressure test port plug10.0-12.0 Nm89-106 in·lbsOil pressure, Oil Pressure Check
Oil pump housing screws10.0-12.0 Nm89-106 in·lbsOil pump, Install
Oil strainer cavity plug20.0-25.0 Nm15-18 ft·lbsOil passage plugs, Install
Oil strainer fasteners10.0-12.0 Nm89-106 in·lbsOil strainer, Install/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue).
Output pulley nut68.0-84.0 Nm51-62 ft·lbsOutput pulley, Install
Oxygen (02) sensor16.0-19.0 Nm12-14 ft·lbsOxygen (O2) sensor, Install
Positive battery terminal screw6.8-7.9 Nm60-70 in·lbsInspect battery, Install
Radiator screws9.0-11.0 Nm80-97 in·lbsRemoving and installing radiator, Install
Radiator shroud screw9.0-11.0 Nm80-97 in·lbsInspect radiator and coolant, Clean Radiator
Radiator shroud screws9.0-11.0 Nm80-97 in·lbsRemoving and installing radiator, Install
Rear axle nut190.0-203.0 Nm140-150 ft·lbsRear wheel, Install
Rear brake caliper banjo bolt17.0-20.0 Nm13-14 ft·lbsRear brake caliper, Install
Rear brake caliper mounting screw20.0-24.0 Nm15-17 ft·lbsRear brake caliper, Install
Rear brake disc screw40.7-61.0 Nm30-45 ft·lbsRear wheel, Assemble
Rear brake lever screw7.0-9.0 Nm62-79 in·lbsRider foot controls, Assemble
Rear brake line clamp screw7.2-8.8 Nm64-77 in·lbsBrake lines, Install
Rear brake master cylinder banjo bolt17.0-20.0 Nm13-14 ft·lbsRear brake master cylinder, Install
Rear brake master cylinder mounting screw9.5-10.5 Nm84-92 in·lbsRear brake master cylinder, Install
Rear brake master cylinder reservoir cover screw2.0-4.0 Nm18-35 in·lbsInspect brakes, Replace Rear Brake Pads
Rear brake pad pin14.8-19.5 Nm131-173 in·lbsInspect brakes, Replace Rear Brake Pads
Rear brake pushrod jamnut7.0-9.0 Nm62-79 in·lbsAdjust brake linkage, Adjust
Rear engine mount bolt, to engine42.7-47.3 Nm32-34 ft·lbsRear engine mount, Install
Rear engine mount screw, to frame22.5-27.5 Nm17-20 ft·lbsRear engine mount, Install
Rear fender screw45.0-55.0 Nm34-40 ft·lbsRear fender, Install
Rear fender screw45.0-55.0 Nm34-40 ft·lbsSaree guard, Install
Rear fender screw45.0-55.0 Nm34-40 ft·lbsSaree guard, Install
Rear fork pivot shaft nut110.0-120.0 Nm82-88 ft·lbsRear fork, Install
Rear fuel tank screw24.3-29.7 Nm18-21 ft·lbsLift rear of fuel tank, Secure
Rear lighting harness retainer screw1.2-2.0 Nm11-17 in·lbs8.20 REAR TURN SIGNAL UXMPS, Install
Rear lighting harness retainer screw1.2-2.0 Nm11-17 in·lbsLicense plate lamp, Install
Restrictor plug20.0-25.0 Nm15-18 ft·lbsOil passage plugs, Install
Restrictor plug20.0-25.0 Nm15-18 ft·lbsOil passage plugs, Install
Screw, cable retaining plate0.9-1.1 Nm8-9 in·lbsThrottle control, Install
Screw, switch housing0.9-1.1 Nm8-9 in·lbsThrottle control, Install
Screw, switch housing0.9-1.1 Nm8-9 in·lbsThrottle control, Install
Seat retention screw2.3-4.5 Nm21-39 in·lbsRemoving and installing seat, Install
Seat strap screw9.0-11.0 Nm80-97 in·lbsRemoving and installing seat, Install
Shift drum contact assembly screw5.0-7.0 Nm45-62 in·lbsDrum and forks, Assemble
Shifter shaft lever screw9.0-11.0 Nm80-97 in·lbsShifter shaft, Install
Shift lever rod assembly screw4.6-6.1 Nm41-53 in·lbsRider foot controls, Install
Shift lever rod assembly screw4.6-6.1 Nm41-53 in·lbsRider foot controls, Assemble
Shock absorber lower screw61.0-68.0 Nm45-50 ft·lbsShock absorbers, Install
Shock absorber upper screw61.0-68.0 Nm45-50 ft·lbsShock absorbers, Install
Shoulder bolt10.0-12.0 Nm89-106 in·lbsChain guide, Install
Spark plug10.0-12.0 Nm89-106 in·lbsReplace spark plugs, Install
Speedometer screws10.8-13.2 Nm96-116 in·lbsRemoving and installing speedometer, Install
Spring holder bolt10.0-12.0 Nm89-106 in·lbsCamshaft sprocket and timing chain, Install
Starter relay screws2.3-3.3 Nm21-29 in·lbsStarter solenoid, Install
Starter relay terminal locknuts6.0-10.0 Nm54-88 in·lbsStarter solenoid, Install
Starter screws10.0-12.0 Nm89-106 in·lbsRemoving and installing starter, Install
Starter terminal nut6.0-10.0 Nm54-88 in·lbsRemoving and installing starter, Install
Tail lamp screws3.9-5.9 Nm35-52 in·lbs8.22 TAIL LAMP, Install
Tensioner mounting bolts and spring tensioning bolt10-12 Nm7.4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Tensioner mounting bolts and spring tensioning bolt10-12 Nm7.4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Tensioner mounting bolts and spring tensioning bolt10-12 Nm7.4-8.9 lb·ftCamshaft sprocket and timing chain, Camshaft Sprocket, Timing Chain and Cam Timing
Timing chain tensioner screw10.0-12.0 Nm89-106 in·lbsCamshaft sprocket and timing chain, Install
TMAP screw2.5-4.5 Nm23-39 in·lbsTemperature manifold absolute pressure (TMAP) sensor, Install
Turn signal housing screw, rear3.9-5.9 Nm35-52 in·lbsRear turn signal lamps, Install
Turn signal housing screws, front9.0-11.0 Nm80-97 in·lbsFront turn signal lamps, Install
Turn signal lens screw0.6-0.8 Nm5-7 in·lbsFront turn signal lamps, Install
Turn signal lens screw0.6-0.8 Nm5-7 in·lbsRear turn signal lamps, Install
Upper belt guard screw2.3-3.3 Nm21-29 in·lbsBelt guards, Install
Upper fork bracket pinch screw50.0-60.0 Nm37-44 ft·lbsFront fork, Install
Upper front engine mount screw, to engine42.7-47.3 Nm32-34 ft·lbsFront engine mount, Install
Upper front engine mount screw, to frame42.7-47.3 Nm32-34 ft·lbsFront engine mount, Install
Upper handlebar riser screw22.8-25.2 Nm17-18 ft·lbsRemoving and installing handlebar, Install
Valve adjuster jamnut10.0-12.0 Nm89-106 in·lbsInspect and adjust valve lash, Inspect and Adjust
Valve stem nut1.4-1.7 Nm12-15 in·lbsFront wheel, Assemble
Valve stem nut1.4-1.7 Nm12-15 in·lbsRear wheel, Assemble
Voltage regulator bracket screws22.5-27.5 Nm17-20 ft·lbsVoltage regulator, Install
Voltage regulator screws9.0-11.0 Nm80-97 in·lbsVoltage regulator, Install
VSS screw7.0-9.0 Nm62-79 in·lbsVehicle speed sensor (VSS), Install
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Harley 750/500 : Introduction to manual
 

Tools used in this manual
Acronyms and abbreviations
Torque conversion
Fluid conversion
Metric conversions table
 
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750/500 (2014-2021) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling system
  • Exhaust system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Suspension and handlebar
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Lighting and lamps
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